3208 INDUSTRIAL ENGINE Caterpillar


Turbocharger

Usage:

Remove Turbocharger

1. Loosen two clamps (1) and (3) and disconnect hoses (2) from the inlet manifold.

2. Loosen clamp (5).

3. Remove three bolts (4) and elbow (6) from the turbocharger.

4. Loosen clamp (7) on the inlet manifold hose.

5. Loosen clamp (8) and slide it on to the turbocharger.

6. Loosen bolts and nuts (9) and slide tubes (10) into the exhaust manifold flanges to get clearance for the removal of the turbocharger.

7. Remove two bolts (12) and turbocharger (11).

8. Remove two O-ring seals (14).

9. Remove three bolts (13) and mounting bracket (15).

10. Remove the two O-ring seals from the cylinder block.

Install Turbocharger

1. Inspect all O-ring seals for wear or damage. Put a small amount of oil on the O-ring seals.

2. Put O-ring seals (1) and (3) in position.

3. Install mounting bracket (2) and the bolts that hold it in place.

4. Put turbocharger (4) in position and install the bolts.

5. Put tube (7) in position and install clamps (5).

6. Put 5P3931 Anti-Seize on the threads of bolts (6). Install bolts (6) and the nuts.

7. Put clamp (8) in position and tighten it.

8. Put elbow (9) in position and install the bolts.

9. Tighten clamp (10).

10. Put hoses (12) in position and tighten clamps (11).

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