Usage:
NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI1186" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1186" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
NOTE: This Program is to be done in conjunction with the January 26, 1992 Service Letter - PI3574 and the January 27, 1992 Service Letter - PS4715.
NOTE: This Revised Service Letter replaces the January 25, 1992 (Revised February 1992) Service Letter. Changes have been made to the Affected Product.
Problem
Debris from crops may accumulate over the final drives and/or under the fenders of certain Challenger 65 and Challenger 75 Tractors. This accumulation of debris may result in a fire if the machine is not properly maintained and cleaned. Guards need to be installed to reduce the accumulation.
Affected Product
Model & Identification Number
Ch 65 (7YC1-1937,7YC1939-1941,7YC1943-1951,7YC1953-1956,7YC1958,7YC1959,7YC1961,7YC1963-1965,7YC1967-1971,7YC1973,7YC1975-1978,7YC1980,7YC1982,7YC1984-1994,7YC1996-2002,7YC2004-2007,7YC2009,7YC2011-2020,7YC2023,7YC2028,7YC2030-2035,7YC2037,7YC2040,7YC2042-2046,7YC2050,7YC2051,7YC2054-2056,7YC2061,7YC2064,7YC2065,7YC2068,7YC2069,7YC2071-2077,7YC2079-2082,7YC2086-2088,7YC2090-2093)
Ch 75 (4CJ1-335,4CJ337-340,4CJ342,4CJ344-348,4CJ350-352,4CJ354-356,4CJ375-378,4CJ380-394,4CJ396,4CJ397,4CJ399-402,4CJ404,4CJ407-435)
Parts Needed
Dealers will need to order parts for this Program.
7YCl-578
- 4- 9F2978 Weld Nut
- 12-5M3062 Bolt
- 2-3T6090 Boss
- 8 -7V4847 Angle
- 12-7X0578 Washer
- 4 -5V5790 Block
- 2 -8Y0119 Plate
- 12-5M3062 Bolt
Tractors With Non-Metallic Tanks 7YCl-2009 And 4CJ1-240
- 1 -7I3460 Guard Assembly-Right Rear
- 1 -7I3458 Guard Assembly-Left Rear
- 12-5M3062 Bolt
- 12-3T6090 Boss
- 12-8T4896 Washer
- 2 -9U2009 Plate-Front
- 2 -9U2010 Plate-Middle
- 12-7V4847 Angle
- 12-7X0578 Washer
- 1 -7I3458 Guard Assembly-Left Rear
Tractors With Metal Tanks 7YC2010-2093 And 4CJ241-348
- 1-7I3463 Guard Assembly-Right Rear
- 1 -7I3465 Guard Assembly-Left Rear
- 28-5M3062 Bolt
- 12-3T6090 Boss
- 12-8T4896 Washer
- 1 -9U3342 Guard-Left Middle
- 1 -9U3343 Guard-Right Middle
- 2 -9U3344 Guard-Front
- 14-7V4847 Angle
- 12-7X0578 Washer
- 1 -7I3465 Guard Assembly-Left Rear
Action Required
Parts Stock
Remove all 8Y0079 and 8Y0081 Guard Assemblies from parts stock.
Affected Product
Refer to Special Instruction SEHS9288 for the procedures for installing the new guards.
All Affected Product:
Add new forward and middle guards under the fenders. Replace the existing rear guards when present.
7YCl-577:
Install the new rear guards with the associated hardware. Install the new middle guards and front guards.
Tractors With Non-Metallic Tanks - 7YCl-2009 and 4CJ1-240:
Add the new middle and forward guards. Replace the existing rear guards.
Tractors With Metal Tanks - 7YC2010-2093 and 4CJ241-348:
Replace the existing rear guards. Add the new middle and forward guards.
Owner Notification
U.S. and Canadian owners will receive the attached owner Notification.
Service Claim Allowances
Parts Stock
Submit one claim for all 8Y0079 and 8Y0081 Guard Assemblies removed from parts stock.
Affected Product
NOTE: This is a 2-hour job to install the center and forward guards. An additional 3.5 hours will be allowed for installing the rear guards on 7YCl-578.
No labor will be allowed for removing and installing the undercarriage. This labor is covered in the January 26, 1992 Service Letter - PI3574.
NOTE: U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
NOTE: MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach. (1-Owner Notification)
Copy Of Owner Notification For U.S. And Canadian Owners