Intermittent and Startup Satellite Connection Issues May Occur on Certain MS952 and MS955 Global Navigational Satellite System (GNSS) Receivers {1408, 7010, 7606, 7620} Caterpillar


Intermittent and Startup Satellite Connection Issues May Occur on Certain MS952 and MS955 Global Navigational Satellite System (GNSS) Receivers {1408, 7010, 7606, 7620}

Usage:

D6T 2B3
Excavator
320 (S/N: BR61-UP; ZBN1-UP; YBP1-UP; YCP1-UP; HEX1-UP)
323 (S/N: BR91-UP; DWF1-UP; YBL1-UP; HDT1-UP; KTY1-UP; RAZ1-UP)
330 (S/N: WCH1-UP; KEL1-UP; PFN1-UP; LHW1-UP)
336 (S/N: SP91-UP; JHD1-UP; TPK1-UP; FEL1-UP; YBN1-UP; DKS1-UP; GDY1-UP)
336 GC (S/N: GSF1-UP; HFJ1-UP)
340 (S/N: TYH1-UP; GMJ1-UP; WDN1-UP)
349 (S/N: LKG1-UP; RYG1-UP; RBY1-UP)
352 (S/N: MGR1-UP; KZY1-UP; HSZ1-UP)
Multi Terrain Loader
287D (S/N: STK1-UP)
Track-Type Tractor
D3K2 (S/N: KF21-UP; KL21-UP)
D4K2 (S/N: KM21-UP; KR21-UP)
D5K2 (S/N: KW21-UP; KY21-UP; RRE1-UP)
D6K2 (S/N: EL71-UP; MGM1-UP; DFR1-UP; JTR1-UP)
D6N (S/N: MG51-UP; GB61-UP; SGG1-UP)
D6T (S/N: 2D21-UP; CR31-UP; 2B31-UP; MB51-UP; AK71-UP; MH71-UP; 7C91-UP; SGA1-UP; RAD1-UP; STE1-UP; JML1-UP; MEL1-UP; JNM1-UP; WRN1-UP; K1R1-UP; KMR1-UP; WES1-UP; HYT1-UP; SGT1-UP; NDY1-UP; TMY1-UP; HTZ1-UP; SGZ1-UP)
D8T (S/N: FMC1-UP; MLN1-UP; FCT1-UP)
D9T (S/N: TWG1-UP; REX1-UP)

Introduction

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem

Reports received regarding intermittent and startup satellite connection issues on MS952 and MS955 Global Navigational Satellite System (GNSS) receivers.

The part numbers of the GNSS receivers are listed in Table 1.

Table 1
Part Number  Part Name  Description 
391-2010  Satellite Receiver Gp  MS952 GNSS Receiver 
450-6214  Satellite Receiver Gp  MS955 GNSS Receiver 


Illustration 1g06407160
Location of GNSS receiver


Illustration 2g06407185
GNSS receiver
(A) Power LED
(B) Datalink LED
(C) Satellite LED

Intermittent satellite connection issues are often related to a poor connection between the GNSS receiver and the GNSS antenna, the cable connection between the GNSS antenna and the GNSS receiver if broken entirely will cause a consistent satellite connection problem.

There was a problem found with the GNSS antenna connection internal to the MS952 GNSS receiver on some of the units built early in 2016 and previous. An improvement was implemented during production on the MS952 GNSS receiver, but all MS955 GNSS receivers have the improvement.

However, there has been a problem found with the MS955 GNSS receiver that on some startup of the system, the GNSS receiver will fail to entirely power up and will stop in boot mode where all three status LEDs will be on solid and the GNSS receiver will fail to report satellite connections.

Table 2
LED  Off  Slow Flash  Flash  Fast Flash  On solid 
Power  No power  Beta test period expired(1)  Power on 
Datalink  No CMR data received or too few satellites  CMR data type 0 being processed  10 Hz CMR data being processed 
Satellite  No satellites being tracked  Tracking four satellites or more  Tracking three satellites or less  Monitor Mode(2) 
(1) In addition to the power LED, the data link and satellite LEDs will also flash, and at the same rate as the power LED.
(2) In addition to the satellite LED, the power LED will also be on solid, and the data link LED will flash.

This issue where all the LEDs are On Solid has not been seen on MS952 GNSS Receivers, so it is believed to be an MS955 GNSS receiver-specific issue. Refer to Table 2 for LED status.

Solution

Caterpillar is aware of this issue and working towards a permanent solution. As an interim action, follow the below recommended instructions.

MS952 GNSS Receivers

For MS952 GNSS receivers that experience intermittent or consistent satellite connection issue where all the cables and connectors between the GNSS receiver and the GNSS antenna have been verified, the issue could be related to the internal GNSS antenna connection improved in 2016.

Improvement has been made on all MS952 391-2010 Satellite Receiver Gp components with a component serial number (aaabJcccTJ), where aaa is greater than 67 when b is equal to 6 or aaa is any number when b is greater than 6. The process for soldering the central TNC connector pin internal to the unit was made more robust and additional unit testing is completed to verify a good connection on every unit.

MS955 GNSS Receivers

For MS955 GNSS receivers that experience startup failure where no connection to satellites is possible and all three status LEDs are On Solid, then the unit is experiencing the problem being investigated. Replace the failed part with the same part number.

In the event of failure, provide the pictures and additional information along with TIB Media Number, M0104762, CPI # 404666, Machine S/N, and part hours at failure to your Dealer Technical Communicator (TC). Request the Dealer TC to submit the information through CPI Feedback within the Service Information Management System (SIMSi) for further investigation.

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