320D3 Hydraulic Excavator Machine Systems Caterpillar


Stick Cylinder - Remove and Install

Usage:

320D3 ESX

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
452-6006  Grease 

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Start the engine and fully retract the bucket cylinder and the stick cylinder. Lower the boom until the bucket is lowered onto the ground. Shut off the engine.

  2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".


    Illustration 1g06312317

  3. Disconnect hose assemblies (1) and (2).


    Illustration 2g06312370

  4. Remove bolt (4) and clamp (5).

  5. Remove tube assembly (3).


    Illustration 3g06312371


    Illustration 4g06312375

  6. Attach a suitable lifting device to both ends of stick cylinder (6). The weight of stick cylinder (6) is approximately 250 kg (551 lb).

  7. Remove bolt (8) and pin assembly (7). Remove bolt (10) and pin assembly (9).

  8. Remove stick cylinder (6).

Installation Procedure

  1. Install stick cylinder (6) in the reverse order of removal.

    1. Coat all bores for the pins with Tooling (A).

Caterpillar Information System:

Well Stimulation Pumps Pump (Power End) Breather - Inspect/Clean/Replace
323D3 Excavators Fuel System Water Separator - Drain
323D3 Excavators Fuel System Primary Filter (Water Separator) Element - Replace
323D3 Excavators Fuel System Secondary Filter - Replace
323D3 Excavators Fuel Filter Change Indicator - Inspect
323D3 Excavators Engine Oil and Filter - Change
320D3 Hydraulic Excavator Machine Systems Seat Support - Remove and Install
320D3 Hydraulic Excavator Machine Systems Seat Suspension - Remove and Install
320D3 Hydraulic Excavator Machine Systems Operator Console - Remove and Install
C175 Tier 4 Final Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems Counterweight - Remove and Install
323D3 Excavators Engine Oil Sample - Obtain
Well Stimulation Pumps Pump (Fluid End) Mounting Bolts - Check
Well Stimulation Pumps Pump (Power End) Mounting Bolts - Inspect
Well Stimulation Pumps Pump (Power End) Oil Sample - Obtain
323D3 Excavators Hydraulic System Oil Filter (Case Drain) - Replace
323D3 Excavators Hydraulic System Oil Filter (Pilot) - Replace
Well Stimulation Pumps Overhaul Considerations - Power End
Well Stimulation Pumps Overhaul (Minor)
Well Stimulation Pumps Overhaul (Major)
New Lifter Assembly Mechanism is Now used on Certain Off-Highway Truck Engines {1000, 1209} New Lifter Assembly Mechanism is Now used on Certain Off-Highway Truck Engines {1000, 1209}
320D3 Excavators Radiator Core - Clean
Installation Procedure of Radiator Hose Support on Certain 320 GC, 320 and 323 Excavators {1380, 5057} Installation Procedure of Radiator Hose Support on Certain 320 GC, 320 and 323 Excavators {1380, 5057}
336 Excavators (Powered by C9.3 Tier 4 Engine) Engine Supplement Cooling System Package (Radiator, Hydraulic Oil Cooler, and Aftercooler) - Assemble
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.