Personal injury or death can result from bucket falling. Block the bucket before changing bucket tips or side cutters. |
Note: In order to maximize the life of the bucket tip and the penetration of the bucket tip, the bucket tip can be rotated.
Illustration 1 | g01055179 |
Acceptable wear |
Illustration 2 | g01055196 |
Replace this bucket tip. |
Check the bucket tips for wear. If the bucket tip has a hole, replace the bucket tip.
Retainer pin, when struck with force, can fly out and cause injury to nearby people. Make sure the area is clear of people when driving retainer pins. To avoid injury to your eyes, wear protective glasses when striking a retainer pin. |
Illustration 3 | g01053737 |
(1) Bucket tip
(2) Retainer (3) Adapter |
Note: Retainers are often damaged during the removal process. Caterpillar recommends the installation of a new retainer when bucket tips are rotated or replaced.
- Use a hammer and a punch in order to drive out the retainer. The retainer can be removed from the top of the bucket tip or from the bottom of the bucket tip.
- Remove the bucket tip from the adapter with a slight counterclockwise rotation.
Illustration 4 | g01054386 |
Internal view |
- Clean the adapter, if necessary.
- Install the new bucket tip or the rotated bucket tip onto the adapter with a slight clockwise rotation.
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Illustration 5 g01498093 Proper location for installing the retainer - The retainer can be installed from the top of the bucket tip or from the bottom of the bucket tip. Use a hammer and a 1 inch X 1 inch X 8 inch steel bar stock in order to drive retainer (2) into adapter (3).
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Illustration 6 g01492733 Internal View
The latch of the retainer is properly seated in the recess of the bucket tip.Show/hide tableIllustration 7 g01054753 A properly installed retainer does not extend beyond the ear of the bucket tip. - The retainer is properly seated if the retainer can be moved slightly by the technician's hand. If the retainer cannot be moved, adjust the retainer, as needed. The ends of the retainer should not extend beyond the ear of the bucket tip.
Illustration 8 | g06311554 |
Bucket with side cutters (A) Side cutters |
- Remove the mounting bolts and the side cutters.
- Clean the mounting surface of the side plate on the bucket and of the side cutter. Remove any burrs or protrusions on the mating surfaces.
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Illustration 9 g06311556 (4) Side cutter Note: Some side cutters may be rotated for additional wear.
- Install the side cutter.
Note: Certain bolts may require thread compound.
- Hand tighten the bolts.
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Illustration 10 g01389433 Section B-B From Illustration 9
(4) Side cutter
(5) Side plate on a bucket
(6)0.0 mm (0.0 inch)
(7) Shear ledge on a side cutter - Make sure that there is not a gap between the side plate on the bucket and the shear ledge on the side cutter.
- Torque the mounting bolts to the correct specification.
Inspect the wear of the side protector. When too much wear is present, replace the protector.
- Hit pin (11) from the retainer side of the bucket in order to remove side protector (10) from side plate (8).
- Clean side protector (10), pin (11), retainer (9) and side plate (8) before installation.
Note: Lateral clearance between the side plate and the side protector should not exceed
1 mm (0.04 inch) . Shims may be required in order to decrease the lateral clearance which will decrease movement. Install the shims between the side plate and the side protector on the opposite side of the retainer. - Put retainer (9) in side plate (8).
- Align two pin holes of the new protector and the side plate. Hit the pin from the side of the bucket without the retainer.
Note: If the pin and/or the retainer are worn, replace the pin and/or the retainer.
Illustration 11 | g01389452 |
Illustration 12 | g01389453 |
(8) Side plate
(9) Retainer (10) Side protector (11) Pin |