320D3 Excavators Caterpillar


Bucket Tips - Inspect/Replace - Drive-through System

Usage:

320D3 ESX

------ WARNING! ------

Personal injury or death can result from bucket falling.

Block the bucket before changing bucket tips or side cutters.


Bucket Tips

Note: In order to maximize the life of the bucket tip and the penetration of the bucket tip, the bucket tip can be rotated.



Illustration 1g01055179
Acceptable wear


Illustration 2g01055196
Replace this bucket tip.

Check the bucket tips for wear. If the bucket tip has a hole, replace the bucket tip.

Removal Procedure

------ WARNING! ------

Retainer pin, when struck with force, can fly out and cause injury to nearby people.

Make sure the area is clear of people when driving retainer pins.

To avoid injury to your eyes, wear protective glasses when striking a retainer pin.




Illustration 3g01053737
(1) Bucket tip
(2) Retainer
(3) Adapter

Note: Retainers are often damaged during the removal process. Caterpillar recommends the installation of a new retainer when bucket tips are rotated or replaced.



    Illustration 4g01054386
    Internal view

  1. Use a hammer and a punch in order to drive out the retainer. The retainer can be removed from the top of the bucket tip or from the bottom of the bucket tip.

  2. Remove the bucket tip from the adapter with a slight counterclockwise rotation.

Installation Procedure

  1. Clean the adapter, if necessary.

  2. Install the new bucket tip or the rotated bucket tip onto the adapter with a slight clockwise rotation.


    Illustration 5g01498093
    Proper location for installing the retainer

  3. The retainer can be installed from the top of the bucket tip or from the bottom of the bucket tip. Use a hammer and a 1 inch X 1 inch X 8 inch steel bar stock in order to drive retainer (2) into adapter (3).


    Illustration 6g01492733
    Internal View
    The latch of the retainer is properly seated in the recess of the bucket tip.


    Illustration 7g01054753
    A properly installed retainer does not extend beyond the ear of the bucket tip.

  4. The retainer is properly seated if the retainer can be moved slightly by the technician's hand. If the retainer cannot be moved, adjust the retainer, as needed. The ends of the retainer should not extend beyond the ear of the bucket tip.

Side Cutters (If Equipped)



Illustration 8g06311554
Bucket with side cutters
(A) Side cutters

  1. Remove the mounting bolts and the side cutters.

  2. Clean the mounting surface of the side plate on the bucket and of the side cutter. Remove any burrs or protrusions on the mating surfaces.


    Illustration 9g06311556
    (4) Side cutter

    Note: Some side cutters may be rotated for additional wear.

  3. Install the side cutter.

    Note: Certain bolts may require thread compound.

  4. Hand tighten the bolts.


    Illustration 10g01389433
    Section B-B From Illustration 9
    (4) Side cutter
    (5) Side plate on a bucket
    (6) 0.0 mm (0.0 inch)
    (7) Shear ledge on a side cutter

  5. Make sure that there is not a gap between the side plate on the bucket and the shear ledge on the side cutter.

  6. Torque the mounting bolts to the correct specification.

Side Protectors (If Equipped)

Inspect the wear of the side protector. When too much wear is present, replace the protector.



    Illustration 11g01389452


    Illustration 12g01389453
    (8) Side plate
    (9) Retainer
    (10) Side protector
    (11) Pin

  1. Hit pin (11) from the retainer side of the bucket in order to remove side protector (10) from side plate (8).

  2. Clean side protector (10), pin (11), retainer (9) and side plate (8) before installation.

    Note: Lateral clearance between the side plate and the side protector should not exceed 1 mm (0.04 inch). Shims may be required in order to decrease the lateral clearance which will decrease movement. Install the shims between the side plate and the side protector on the opposite side of the retainer.

  3. Put retainer (9) in side plate (8).

  4. Align two pin holes of the new protector and the side plate. Hit the pin from the side of the bucket without the retainer.

    Note: If the pin and/or the retainer are worn, replace the pin and/or the retainer.

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