New Fuel Manifold and Lines Groups Are Now Used For Certain 3516B Locomotive Engines {1274, 1702} Caterpillar


New Fuel Manifold and Lines Groups Are Now Used For Certain 3516B Locomotive Engines {1274, 1702}

Usage:

3516B BCK
Engine
3516B (S/N: BCK1-430)

Description Of Change: The fuel pressure regulator is removed for the right-hand side fuel manifold to decrease the amount of weight that fastens to the fuel manifold to prevent failures.

Adaptable To: The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.

If the engine shipped with the 300-0262 Fuel Injection Lines Gp, install the new 489-3137 Fuel Injection Lines Gp and 206-7237 Water Lines Gp.

If the engine shipped with the 295-3042 Fuel Injection Lines Gp, install the new 491-0884 Fuel Injection Lines Gp.

If the engine shipped with the 147-8894 Fuel Lines Gp, install the new 491-4717 Fuel Lines Gp.

If the engine shipped with the 5N-2438 Flexible Fuel Lines, install the new 491-4719 Flexible Fuel Lines.

The tables listed below have the new part numbers and previous parts numbers. The new parts groups are also broken down below.

Reference: Refer to Special Instruction, M0076292, Reconfiguration of the High-Pressure Fuel Rail Components for Certain 3516 Engines for installation instructions.

Table 1
Previous Fuel Manifold Part Number  New Fuel Manifold Part Number 
300-0262  489-3137 
295-3042  491-0884 

Table 2
Previous Fuel Return Lines Part Number  New Fuel Return Lines Part Number 
147-8894  491-4717 
5N-2438  491-4719 

Table 3
Previous Water Lines Part Number  New Water Lines Part Number 
N/A  206-7237 

Table 4
489-3137 Fuel Injection Lines Gp 
Item  Qty  Part Number  Part Name 
030-7949  Elbow 
494-7197  Fuel Tube 
0S-1608  Bolts 
13  5M-2894  Hard Washers 
10  4P-0692  Clamp As 
494-7199  Hose and Tube As 
452-5744  Hose As 
9M-4584  Connectors 
10  238-5081  O-Ring Seals 
10  9S-4190  O-Ring Plugs 
11  313-3492  Plug As 
12  0T-0055  Bolts 
13  3V-9864  Spacers 
14  357-4617  Adapter As 
15  5P-4481  O-Ring Adapter 
16  7E-3921  Check Valve 
17  498-7237  Fuel Adapter 
18  499-8134  Hose As 
19  5F-4899  Bolts 
20  9C-2741  Spacers 
21  490-4289  Plate 
22  499-8129  Hose and Tube As 
23  5P-4900  Flared Elbow 
24  494-7200  Fuel Tube 
25  494-7198  Hose As 
26  003-8581  Union Tee 
27  0L-2070  Bolt 
28  509-1727  Bracket 
29  3B-1915  Bolts 
30  499-8057  Adapter 
31  1D-4539  Bolts 
32  9M-1974  Hard Washers 
33  8M-3175  Hard Washers 
34  509-1728  Bracket 
35  499-8056  Adapter 
36  3K-8460  Plug 
37  214-7567  O-Ring Seal 
38  0S-1594  Bolt 
39  9X-6458  Hard Washers 
40  115-8082  Bracket As 
41  5B-9603  Bolt 
42  8T-7934  Hard Washer 
43  9S-8752  Full Nut 
44  3J-5389  Plug 
45  9N-4053  Spring 
46  114-5477  Valve Plunger 

Table 5
206-7237 Water Lines Gp 
Item  Qty  Part Number  Part Name 
386-7358  Water Hose Assembly 
8C-8554  Connectors 
353-7954  Grommets 
8T-1889  Clips 
8T-1890  Clips 
0S-1594  Bolts 
8T-4121  Hard Washers 
468-3364  Bracket As 
0L-1351  Bolts 
10  5M-2894  Hard Washers 

Table 6
491-0884 Fuel Injection Lines Gp 
Item  Qty  Part Number  Part Name 
030-7949  Elbow 
494-7197  Fuel Tube 
0S-1608  Bolts 
11  5M-2894  Hard Washers 
10  4P-0692  Clamp As 
494-7199  Hose and Tube As 
452-5744  Hose As 
9M-4584  Connectors 
10  238-5081  O-Ring Seals 
10  9S-4190  O-Ring Plugs 
11  0T-0055  Bolts 
12  3V-9864  Spacers 
13  5P-4481  O-Ring Adapter 
14  7E-3921  Check Valve 
15  238-5081  O-Ring Seal 
16  498-7237  Fuel Adapter 
17  499-8134  Hose As 
18  4F-0411  Bolt 
19  0S-1591  Bolt 
20  516-9280  Bracket 
21  499-8129  Hose and Tube As 
22  5P-4900  Flared Elbow 
23  494-7200  Fuel Tube 
24  494-7198  Hose As 
25  003-8581  Union Tee 
26  0L-2070  Bolt 
27  509-1727  Bracket 
28  3B-1915  Bolts 
29  499-8057  Adapter 
30  1D-4539  Bolts 
31  9M-1974  Hard Washers 
32  8M-3175  Hard Washers 
33  509-1728  Bracket 
34  499-8056  Adapter 
35  3K-8460  Plug 
36  214-7567  O-Ring Seal 
37  0S-1594  Bolt 
38  9X-6458  Hard Washers 
39  115-8082  Bracket As 
40  5B-9603  Bolt 
41  8T-7934  Hard Washer 
42  9S-8752  Full Nut 
43  3J-5389  Plug 
44  9N-4053  Spring 
45  114-5477  Valve Plunger 

Table 7
491-4717 Fuel Lines Gp 
Item  Qty  Part Number  Part Name 
030-7949  Elbow 
506-9471  Hose and Tube As 
4P-0692  Clamp As 
0S-1590  Bolt 
5M-2894  Hard Washer 
061-8248  Flared Union 
500-4807  Fuel Tube 
238-5081  O-Ring Seal 

Table 8
491-4719 Flexible Fuel Lines 
Item  Qty  Part Number  Part Name 
030-7949  Elbow 
506-9471  Hose and Tube As 
4P-0692  Clamp As 
0S-1590  Bolt 
5M-2894  Hard Washer 
6V-1846  Connector 
238-5081  O-Ring Seal 

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