Cylinder Block
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| Illustration 1 | g03346697 |
Right side view of engine | |
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| Specification for 384-9627 Cylinder Block Gp | |||
| Item | Qty | Parts | Specification Description |
| The bottom of spacer plate (2), the top of cylinder block, and both surfaces of gasket (1) must be free of fuel, oil, water, adhesives, assembly compounds or any other contaminants during assembly. | |||
| 2 | 1 | 6I-4421 Spacer Plate | Maximum thickness of the spacer plate is 8.585 ± 0.025 mm (0.3380 ± 0.0010 inch). |
| 3 | 2 | 230-3728 O-Ring Seal | Before installation, lubricate the bore lightly with the lubricant that is being sealed. |
| A | 1 | 4N-1650 Dowel | Before installation, apply green Loctite 609 to the surfaces. Extension of dowel is 18.5 ± 0.5 mm (0.73 ± 0.02 inch). |
| B | 1 | 1S-9540 Dowel | Extension of dowel is 16.0 ± 0.5 mm (0.63 ± 0.02 inch). |
| C | 1 | 6I-1055 Dowel | Before installation, apply green Loctite 609 to the surfaces. Extension of dowel above the top surface of the cylinder block is 20.0 ± 0.5 mm (0.79 ± 0.02 inch). |
| E | 4 | 4N-0683 Dowel | Extension of the dowel is 19.1 ± 0.5 mm (0.75 ± 0.02 inch). |
| G | 1 | 100-7399 Plug | Installation depth of the plug 2.1 ± 2.0 mm (0.08 ± 0.08 inch). |
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| Illustration 2 | g03346700 |
Front view of engine | |
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| Item | Qty | Parts | Specification Description |
| 4 | 6 | 322-1126 Cylinder Block Liner | Thoroughly lubricate the full inner diameter of the liner with clean engine oil. |
| 5 | 6 | 155-0809 Liner Seal | Lubricate the liner seals with 5P-3975 Rubber Lubricant prior to installation of cylinder liner. |
| 6 | 12 | 155-2793 Liner Seal | Lubricate the liner seals with 5P-3975 Rubber Lubricant prior to installation of cylinder liner. |
| 7 | 14 | 3P-1323 Bearing Cap Bolts | Use the following procedure in order to tighten the crankshaft bearing cap bolts: 1. Apply clean engine oil to the threads of the bolts. 2. Tighten the bolts that are in the tab end to 258 ± 14 N·m (190 ± 10 lb ft). 3. Tighten the bolts that are opposite to the tab end to 258 ± 14 N·m (190 ± 10 lb ft). 4. Again, tighten the bolts that are opposite to the tab end to an additional angle of 120 ± 5 degrees. 4. Again, tighten the bolts that are in the tab end to an additional angle of 120 ± 5 degrees. Repeat the procedure for each bolt. |
| H | - | - | Dimension from the centerline of the crankshaft bearing bore to the top of a new cylinder block is 425.45 mm (16.750 inch). |
| J | - | - | Bore in the cylinder block for the main bearings is 129.891 ± 0.013 mm (5.1138 ± 0.0005 inch). |
| K | 7 | 167-8081 Crankshaft Bearing Cap | Width of the crankshaft bearing cap is 215.9 mm (8.50 inch). Width of the cylinder block for the crankshaft bearing cap is 215.900 ± 0.020 mm (8.5000 ± 0.0008 inch). |
| L | - | - | Dimension from the centerline of the crankshaft bearing bore to the bottom of cylinder block pan rails is 165.1 mm (6.50 inch). |
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