Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 3E-3880 | Eyebolt | 1 |
B | 9U-7479 | Compressing Tube | 1 |
C | 1U-9889 | Crossblock | 1 |
1B-3573 | Bolt | 2 | |
8T-4994 | Hard Washer | 2 | |
8T-4122 | Hard Washer | 2 | |
8T-4223 | Hard Washer | 2 | |
6V-8188 | Nut | 2 | |
D | 1H-3107 | Push-Puller Tool Gp | 1 |
5F-7343 | Bearing Puller Gp | 1 | |
E | 1P-0520 | Driver Gp | 1 |
F | - | Threaded Rod
1/2 - 13 by 11 in |
2 |
6V-8188 | Nut | 4 | |
5F-7344 | Puller Block | 2 | |
G | 1U-5750 | Engine Stand | 1 |
350-4401 | Adapter | 1 | |
1P-2850 | Oil Drain Cart | 1 | |
H | 138-7575 | Link Bracket | 3 |
J | 1P-0510 | Driver Gp | 1 |
K | FT-1028 | Sleeve Assembly | 1 |
1P-0520 | Driver Gp | 1 | |
L | 138-7573 | Link Bracket | 2 |
M | 376-1570 | Plug As. - Extension | 1 |
N | 9S-3263 | Thread Lock Compound | 1 |
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install Tooling (F).
- Use Tooling (G) to reposition the transmission housing. The weight of the transmission housing is approximately
41 kg (90 lb) .Show/hide tableIllustration 2 g02452549 - Install ring seal (119) and ring seal (118).
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Illustration 3 g02452547 - Install piston (117).
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Illustration 4 g02452546 - Install springs (116) and pins (115). Install three plates and four discs (114).
Note: Pins (116) must be installed with the washer end away from the piston.
Note: Lubricate the plates and discs lightly with the fluid that is being sealed.
Show/hide tableIllustration 5 g02452545 - Install clutch plate (113). Install ring gear (112).
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Illustration 6 g02400836 Show/hide tableIllustration 7 g02452542 - Install bearing (111) and thrust washers (110) onto planetary gear (109).
- Install planetary gear (109). Install shaft (108). Install pin (107).
- Repeat Step 7 and Step 8 for the remaining planetary gears.
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Illustration 8 g02452541 - Compress lock ring (105) and install planetary carrier (103) onto ring gear (106). Install retaining ring (104).
Note: Use suitable blocking to support the planetary carrier.
Show/hide tableIllustration 9 g02452539 Show/hide tableIllustration 10 g02452564 - Use Tooling (L) and a suitable lifting device to install planetary carrier (103). The weight of planetary carrier (103) is approximately
20 kg (44 lb) . Install thrust bearing (102). Ensure that thrust bearing (102) is orientated correctly.Show/hide tableIllustration 11 g02452536 - Install bearing carrier (101), sun gear (100), and retaining ring (99).
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Illustration 12 g02452516 Show/hide tableIllustration 13 g02452619 - Install shaft assembly (98). Install thrust bearing (97). Ensure that thrust bearing (97) is orientated correctly.
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Illustration 14 g02452503 - Install springs (96) and pins (95). Install six plates and seven discs (94).
Note: Pins (95) must be installed with the washer end away from the piston.
Note: Lubricate the plates and discs lightly with the fluid that is being sealed.
Show/hide tableIllustration 15 g02452517 - Install O-ring seals (93) and seal (92).
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Illustration 16 g02452500 - Install bearing assembly (91) into shaft (90). Install shaft (90) into planetary carrier (74).
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Illustration 17 g02452372 Show/hide tableIllustration 18 g02452356 - Install bearings (89) and thrust washers (88) onto planetary gear (87).
- Install planetary gear (87). Install shaft (86). Install pin (85).
- Repeat Step 17 and Step 18 for the remaining planetary gears.
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Illustration 19 g02452337 - Raise the temperature of bearing cone (84). Install bearing cone (84). Install bearing spacer (83).
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Illustration 20 g02452661 Show/hide tableIllustration 21 g02451680 - Lower the temperature of bearing cup (82). Use Tooling (J), bearing cone (80), and a suitable press to install bearing cup (82). Install retaining ring (81). Ensure that bearing cup (82) is seated correctly.
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Illustration 22 g02452706 - Position housing assembly (73) onto planetary carrier (74).
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Illustration 23 g02456616 Show/hide tableIllustration 24 g02451578 - Raise the temperature of bearing cone (80). Install bearing cone (80) and output rotor (79). Use Tooling (K), output rotor (79), and a suitable press to press bearing cone (80) onto planetary carrier (74).
- Use Tooling (E) to install lip seal (78).
Note: Lubricate the sealing lip of lip seal (78).
Show/hide tableIllustration 25 g02451277 - Install seals (77) onto piston (76).
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Illustration 26 g02451136 - Install piston (76). Install Tooling (M).
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Illustration 27 g02452750 Show/hide tableIllustration 28 g02450481 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Use Tooling (H) and a suitable lifting device to install housing assembly (73) and planetary carrier (74) as a unit. The weight of housing assembly (73) and planetary carrier (74) is approximately
39 kg (86 lb) . - Install bolts (75). Tighten bolts (75) to a torque of
100 ± 20 N·m (74 ± 15 lb ft) . - Remove Tooling (M).
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Illustration 29 g02389756 - Install O-ring seal (72). Repeat this step for the remaining speed sensor.
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Illustration 30 g02389738 - Install yoke (71). Install O-ring seal (70), and retainer (69). Apply Tooling (N) onto bolt (68). Install bolt (68). Tighten bolt (68) to a torque of
270 ± 40 N·m (199 ± 30 lb ft) .Show/hide tableIllustration 31 g02389737 - Install speed sensor (67). Install bolt (66) and the retainer. Tighten bolt (66) to a torque of
28 ± 7 N·m (21 ± 5 lb ft) . Install speed sensor (65). Install bolt (64) and the retainer. Tighten bolt (64) to a torque of28 ± 7 N·m (21 ± 5 lb ft) .Show/hide tableIllustration 32 g02389736 - Connect harness assemblies (63) and install the connecting hardware.
- Use Tooling (G) to reposition the transmission. The weight of the transmission is approximately
181 kg (400 lb) .Show/hide tableIllustration 33 g02453068 - Remove Tooling (F).
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Illustration 34 g02389715 - Install seal ring (62) and seal ring (61) onto piston (58).
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Illustration 35 g02389710 Show/hide tableIllustration 36 g02452768 - Install thrust bearing (60). Install thrust disc (59). Install piston (58). Ensure that thrust bearing (60) is orientated correctly.
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Illustration 37 g02389703 Show/hide tableIllustration 38 g02389704 Show/hide tableIllustration 39 g02390856 Dimension (X) equals 0.25 ± 0.13 mm (0.010 ± 0.005 inch) . - Install bearings (57) and thrust discs (56) onto planetary gear (55). Install planetary gear (55). Install shaft (54). Install pin (53). Repeat this step for the remaining planetary gears.
- Lower the temperature of bearing sleeve (52). Use Tooling (D) to install bearing sleeve (52) to a depth that is equal to Dimension (X) from Surface (Y).
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Illustration 40 g02389702 - Compress retaining ring (50). Install planetary carrier (49) onto ring gear (51).
Note: Use suitable blocking to support the planetary carrier.
Show/hide tableIllustration 41 g02389701 - Use two people to install planetary carrier (49). The weight of planetary carrier (49) is approximately
16 kg (35 lb) .Show/hide tableIllustration 42 g02389699 Show/hide tableIllustration 43 g02452785 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install springs (48) and pins (47). Install three plates and four discs (46). Install thrust bearing (45). Ensure that thrust bearing (45) is orientated correctly.
Note: Lubricate the plates and discs with the fluid that is being sealed.
Show/hide tableIllustration 44 g02389698 - Install sun gear (44), spring (43), and O-ring seals (42).
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Illustration 45 g02389559 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install manifold assembly (41). Install bolts (40). Tighten bolts (40) to a torque of
100 ± 20 N·m (74 ± 15 lb ft) .Show/hide tableIllustration 46 g02389557 - Install seal rings (39).
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Illustration 47 g02389536 - Lower the temperature of bearing cup (38). Install bearing cup (38) into housing (36).
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Illustration 48 g02390864 - Raise the temperature of housing (36). Install housing (36) and bearing cone (37).
- Install O-ring seals (35).
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Illustration 49 g02389396 Show/hide tableIllustration 50 g02389397 - Install O-ring seal (34), seal ring (33), and bearing assembly (32).
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Illustration 51 g02389380 - Install hub assembly (31). Install screws (30). Tighten screws (30) to a torque of
12 ± 3 N·m (106 ± 27 lb in) .Show/hide tableIllustration 52 g02389376 - Install seal ring (29) onto piston (28).
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Illustration 53 g02389357 - Install piston (28).
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Illustration 54 g02389356 - Install spring (27).
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Illustration 55 g02389349 - Install seal ring (26) onto balance piston (24).
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Illustration 56 g02453063 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Use Tooling (C) to compress balance piston (24).
- Install screws (25). Tighten screws (25) to a torque of
28 ± 7 N·m (21 ± 5 lb ft) . - Remove Tooling (C).
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Illustration 57 g02389344 - Install three plates and three discs (23).
Note: Lubricate the plates and discs lightly with the fluid that is being sealed.
Show/hide tableIllustration 58 g02389340 - Install hub (22). Install thrust disc (21), plate (20), and retaining ring (19).
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Illustration 59 g02389338 - Install O-ring seal (18) and seal ring (17). Install bearing (16).
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Illustration 60 g02389336 - Install ring seal (15) onto piston (14).
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Illustration 61 g02389318 - Install piston (14).
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Illustration 62 g02453062 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install spring (12) and retainer (11).
- Use Tooling (B) and a suitable press to compress retainer (11) and spring (12). Install retaining ring (13).
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Illustration 63 g02388981 - Install thrust bearing (10).
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Illustration 64 g02388980 - Install hub (8). Install retaining ring (7). Install five plates and five discs (9).
Note: Apply a thin coat of transmission oil onto the plates and discs prior to assembly.
Show/hide tableIllustration 65 g02388976 - Install plate (6) and retaining ring (5). Turn over rotating clutch (1).
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Illustration 66 g03740012 Show/hide tableIllustration 67 g02458116 - Install thrust bearing (4) and bearing (3). Ensure that thrust bearing (4) is orientated correctly.
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Illustration 68 g02453061 - Use Tooling (A) and a suitable lifting device to install rotating clutch (1). The weight of rotating clutch (1) is approximately
27 kg (60 lb) .
Illustration 1 | g02453074 |
End By:
- Install the oil filter and base. Refer to Disassembly and Assembly, "Oil Filter and Base (Power Train) - Remove and Install".
- Install the torque converter housing. Refer to Disassembly and Assembly, "Torque Converter Housing - Install".
- Install the torque converter. Refer to Disassembly and Assembly, "Torque Converter - Install".