Valve Mechanism Cover - Remove and Install
Start By:
- Remove the inlet air control (NRS Induction Mixer). Refer to Disassembly and Assembly, "Inlet Air Control (NRS Induction Mixer) - Remove" for the correct procedure.
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Disconnect plastic tube assembly (2) from the crankcase breather on valve mechanism cover (7). Refer to Disassembly and Assembly, "Crankcase Breather - Remove" for the correct procedure.
- Remove bolt (3) from clip for tube assembly (4).
- Remove bolt (5) from clip for tube assembly (6).
- Remove bolt (8) and position pressure sensor manifold (1) away from valve mechanism cover (7).
- Remove bolts (9) from valve mechanism cover (7).
- Remove valve mechanism cover (7) from the cylinder head.
Note: Remove the valve mechanism cover vertically in order to avoid damage to the electronic unit injectors.
Show/hide tableIllustration 2 g02173457 - Remove gasket (10) from valve mechanism cover (7).
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Illustration 1 | g02173456 |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Thoroughly clean all gasket surfaces of valve mechanism cover (7). Clean the gasket surfaces of the cylinder head.
- Inspect gasket (10) for damage. If necessary, install a new gasket to valve mechanism cover (7).
Note: Ensure that the gasket is fully seated into the groove of the valve mechanism cover.
Show/hide tableIllustration 4 g02173458 Show/hide tableIllustration 5 g02173456 Show/hide tableIllustration 6 g02002834 - Ensure that harness assemblies (12) are not in contact with rocker arms (11) or cylinder head (13).
Note: Install the valve mechanism cover vertically in order to avoid damage to the electronic unit injectors.
- Position valve mechanism cover (7) onto cylinder head (13). Ensure that harness assemblies (12) are not trapped during the assembly procedure.
- Install bolts (9).
- Tighten bolts (9) in the numerical sequence that is shown in Illustration 6. Tighten the bolts to a torque of
9 N·m (79 lb in) .Repeat Step 6 in order to ensure correct torque.
- Position pressure sensor manifold (1) onto inlet elbow. Loosely install bolt (8).
- Install bolt (3) to clip for tube assembly (4).
- Install bolt (5) to clip for tube assembly (6).
- Tighten bolt (8) to a torque of
22 N·m (195 lb in) . - Tighten bolt (3) and bolt (5) to a torque of
22 N·m (195 lb in) . - Connect plastic tube assembly (2) to the crankcase breather on valve mechanism cover (7). Refer to Disassembly and Assembly, "Crankcase Breather - Remove" for the correct procedure.
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Illustration 3 | g02173457 |
End By:
- Install the inlet air control (NRS Induction Mixer). Refer to Disassembly and Assembly, "Inlet Air Control (NRS Induction Mixer) - Install" for the correct procedure.
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