Alternator - Remove and Install
Start By:
- Remove the V-belts. Refer to Disassembly and Assembly, "V-belts - Remove and Install".
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Turn the battery disconnect switch to the OFF position.
- Make temporary identification marks on the connections of the harness assembly.
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Illustration 1 g01633133 - Disconnect the harness assembly from alternator (13).
- Remove bolt (8) and washer (9).
- Remove locking nut (1) and washer (2). Remove bolt (10) from alternator (13). Remove the alternator from alternator bracket (4).
- If necessary, remove locking nut (5) and remove bolts (12), washer (6) and spacer (7). Remove adjusting link (11) from the housing.
- If necessary, remove bolts (3) and remove alternator mounting bracket (4) from the cylinder head.
- If necessary, remove the pulley from the alternator. Follow Step 8.a through Step 8.b for the method in order to remove the pulley from the alternator.
Note: This method may not be suitable for some configurations of pulley.
- Hold the shaft of alternator (13) with an allen wrench. Use a cranked ring spanner (box wrench) in order to loosen nut (15).
- Remove nut (15) and pulley (14) from alternator (13).
- If necessary, install the pulley to the alternator. Follow Step 1.a and Step 1.b for the method in order to install the pulley to the alternator.
Note: This method may not be suitable for some configurations of pulley.
- Install pulley (14) and nut (15) to the shaft of alternator (13).
- Hold the shaft of the alternator with an allen wrench. Use a cranked ring spanner (box wrench) in order to tighten nut (15). Tighten the nut to a torque of
75 N·m (55 lb ft) .
- If necessary, position mounting bracket (4) onto the cylinder head. Install bolts (3) and tighten the bolts to a torque of
44 N·m (33 lb ft) . - If necessary, install bolts (12) to adjusting link (11) for the alternator and spacer (7). Position adjusting link (11) onto the housing. Install washer (6) and a new locking nut (5) hand tight.
- Install alternator (13) to bracket (4) and install bolt (10), washer (2) and a new locking nut (1) hand tight.
- Install bolt (8) and washer (9) through adjusting link (11) hand tight.
- Install the V-belts. Refer to the Disassembly and assembly, "V-belts - Remove and Install" for the correct procedure.
- Tighten nut (1) and bolt (8) to a torque of
22 N·m (16 lb ft) .Tighten nut (5) to a torque of
44 N·m (33 lb ft) . - Connect the harness assembly to alternator (4).
- Turn the battery disconnect switch to the ON position.
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Illustration 2 | g01633133 |
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