966G Series II Wheel Loader and 972G Series II Wheel Loader Hydraulic System Caterpillar


Implement Cycle Time - Check

Usage:

966G II ANZ

------ WARNING! ------

Sudden movement or accidental starting of the machine can cause personal injury or death to persons on or near the machine.

To prevent personal injury or death, perform the following:

Park the machine on a smooth, level surface.

Lower the work tool to the ground and engage the parking brake.

Stop the engine and remove the key.

Block the wheels and install the steering frame lock.

----------------------

The implement cycle time can be checked in order to verify a complaint about slow implement speed. This test will also help to determine whether all functions are slow or only one function is slow.

Note: For all cycle time tests, the work tool must be empty.

Machine Preparation

  1. Perform the torque converter stall test in order to verify that the engine is developing adequate power.

    For more information about performing the torque converter stall test, refer to the Service Manual module Troubleshooting and Testing and Adjusting, "Torque Converter Stall and Implement Pump Double Stall - Test" for the machine that is being serviced.

  1. Move the machine to an open area so that the work tool can be fully raised.

  1. Shift the transmission to neutral.

  1. Warm the hydraulic oil to normal operating temperature. The hydraulic oil must be at a temperature of 65 ± 3°C (150 ± 5°F) in order to obtain accurate results.

Cycle Time Check

Table 1
Implement Cycle Times (Seconds)    
Machine     Raise     Lower     Tiltback     Dump    
966G II     6.9 ± 0.5     3.5 ± 0.5     2.7 ± 0.5     2.0 ± 0.5    
972G II     6.9 ± 0.5     3.5 ± 0.5     2.5 ± 0.5     1.7 ± 0.5    

RAISE

  1. Move the work tool to the TILT BACK position.

  1. Lower the work tool completely.

  1. Increase the engine RPM to high idle.

  1. Move the lift control lever to the RAISE position. Hold the lift control lever in this position until the lift cylinder reaches the end of travel. Record the amount of time that is required for the work tool to travel from the ground to the full RAISE position.

    Refer to Table 1 for the correct cycle time for the machine that is being serviced.

LOWER

  1. Position the work tool so that the work tool is flat on the ground.

  1. Raise the work tool to the maximum height.

  1. Increase the engine RPM to high idle.

  1. Move the lift control lever to the full LOWER DETENT position.

    Note: Ensure that the lift control lever is not in the FLOAT position.

    Record the time from the full LIFT position to the ground.

    Refer to Table 1 for the correct cycle time for the machine that is being serviced.

DUMP

  1. Position the lift linkage at the midpoint of travel. Tilt back the work tool as far as possible.

  1. Increase the engine RPM to high idle.

  1. Move the tilt control lever to the full DUMP position. Hold the tilt control lever in this position until the work tool is at the full DUMP position. Record the time to the full DUMP position.

    Refer to Table 1 for the correct cycle time for the machine that is being serviced.

TILT BACK

  1. Position the lift linkage at the midpoint of travel.

  1. Position the work tool in the full dump position.

  1. Increase the engine RPM to high idle.

  1. Move the tilt control lever to the full TILT BACK position. Hold the tilt control lever in this position until the work tool is against the stop. Record the time from the level position to the full TILT BACK position.

    Refer to Table 1 for the correct cycle time for the machine that is being serviced.

Caterpillar Information System:

814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine Oil Cooler - Remove - Engine in Chassis
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Transmission Oil Cooler - Install - Engine in Chassis
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Gear Pump (Braking and Hydraulic Fan)
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler Bypass Valve - Remove and Install
3412E Engine for Caterpillar Built Machines Sensors and Electrical Connectors
2002/06/01 New Service Information Tool for CAT Dealers is Now Available {1000}
2002/05/27 Special Instruction, REHS1146 , "Improved Air Conditioning on Large Track-Type Tractors" is Available {7320}
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Gear Motor (Hydraulic Fan)
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Transmission Oil Cooler - Remove - Engine in Chassis
2003/10/13 New End Seals Improve Service Life {7206}
966G Series II Wheel Loader and 972G Series II Wheel Loader Electrohydraulic System Pump Performance (Implement) - Test
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Turbocharger - Install - Engine in Chassis
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine Oil Cooler - Install - Engine in Chassis
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Fuel Transfer Pump - Remove and Install
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Fuel Tank - Remove
2004/05/17 Service Parts for the Lubrication Pump are now Available {7516, 7540}
IT28G Integrated Toolcarrier and 924G, 924Gz and 928G Wheel Loaders Steering System Metering Pump (HMU) - Test
2002/06/17 A Stronger Lever Assembly Is Used In The Fuel Injection Control Groups {1298}
904B Compact Wheel Loader Engine Air Filter Secondary Element - Replace
2003/02/24 A New Breaker Relief Valve is Used {5118}
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Fuel Tank - Install
IT28G Integrated Toolcarrier and 924G, 924GZ, 928G and 930G Wheel Loaders Drive Shaft Support Bearing - Lubricate
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader CID 0486 FMI 02 Engine Fan Reverse Switch inputs incorrect
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine Oil Pump - Remove - Engine in Chassis
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.