2003/10/13 Caterpillar


New End Seals Improve Service Life {7206}

Usage:

D10R 3KR
Track-Type Tractor:
D10R (S/N: 3KR1-UP; AKT1-UP)
Service Magazine SEPD0644, 26 August 2002, "New End Seals Improve Service Life". Disregard this article. See the article that follows.

Description of Change: New end seals have an improved geometry that will increase the service life of the seal.

Adaptable To: The new 207-7107 Seals are effective with D10R (S/N: AKT247-UP) Track-Type Tractors. This seal replaces the former 9X-7500 Seal .

The new end seals are adaptable to D10R (S/N: AKT1-246; 3KR1-UP) Track-Type Tractors.

Due to the larger diameter of the new end seals, new components for the equalizer bar assembly are required. You can use one of the two following options to install the new seals.

  • Order a new equalizer bar assembly that will include the new seal.

  • Machine the current equalizer bar in order to make the bar compatible to the new seal.

See the following section that corresponds to your preferred method of replacing the seals.

Note: If your equalizer bar does not have four set screws on either end, a new equalizer bar assembly must be ordered in order to use the new 207-7107 Seal. Use the "Description" column in Table 1 to order parts.If your machine is used in an arctic application, use the new 223-9058 Seal instead of the 207-7107 Seal. This new seal for arctic applications replaces the former 130-2563 Seal .

The change to the new 207-7107 Seal is highly recommended. The former 8E-7754 Seal will continue to be available for customers in specific applications that prefer to use grease. Also, the former 9X-7500 Seal will continue to be available for customers that prefer to use this seal. A sleeve can be used to allow the former seals to be used with the improved equalizer bars. For information on the use of the 8E-7754 Seal or the 9X-7500 Seal with the new equalizer bars, proceed to "Fabricating a Sleeve to use with Former Seals".

Ordering a New Equalizer Bar

See Table 1 for part numbers in order to replace your current parts.

Table 1
Ordering Parts    
Current Equalizer Bar     Description     Group to Order    
3T-2284     Standard     222-3676    
161-9228     Toe-Out and Camber     222-3682    
3T-2284     Arctic     226-0463    

The groups are preassembled with a new seal. After ordering the group that corresponds to your current equalizer bar, simply install the equalizer bar pads and install the new equalizer bar assembly.

Machining Your Current Equalizer Bar

The following procedure is for machining your current equalizer bar in order for the equalizer bar to be compatible with the new 207-7107 Seal or the 223-9058 Seal.

Table 2
Required Tool    
Item     Part Number     Part Description     Qty    
A     1P-0520     Driver Group     1    



    Illustration 1g00895128

    Typical end of an equalizer bar

    (B) 148 ± 0.038 mm (5.8 ± 0.0015 inch) Diameter

    (C) The depth of the bore does not change.

    (D) 30°

    (E) 1 ± 0.5 mm (0.04 ± 0.02 inch)

  1. Bore counterbore (1) to 148 ± 0.04 mm (5.8 ± 0.002 inch).

  1. Chamfer the rim of the portion that was just bored. See Illustration 1 for dimensions.

  1. Inspect the bore for any burrs or sharp edges that could interfere with installing the seal. Smooth all the burrs and the sharp edges that are on the bore.

  1. Inspect the seal for any damage. Clean the seal with 138-8440 Component Cleaner .

  1. Clean the bore with 138-8440 Component Cleaner. Put 169-5464 Quick Cure Primer on the inside diameter of the bore.



    Illustration 2g00475711

    Typical Cross Section

  1. Apply 7M-7456 Bearing Mount Compound to outside diameter (AA) of the seal.



    Illustration 3g00895123

    Typical Example

    Note: Make sure that you do not cock the seal. Do not strike the rubber part of the seal. You must use the recommended tool in order to install the seal.




    Illustration 4g00895124

    Typical Cross Section

  1. Install seal (2) with a 1P-0520 Driver Gp. Install the seal while the part number on the seal is facing toward the outside of the equalizer bar.

  1. Repeat this procedure on the other side of the equalizer bar and on the other end of the equalizer bar.

Fabricating a Sleeve to use with Former Seals

With a machined sleeve, the new equalizer bars can accept the former 8E-7754 Seal or 9X-7500 Seal.




Illustration 5g00900297

ASTM A36 Sleeve

(F) 20 mm (0.8 inch)

(G) 140.1 ± 0.04 mm (5.52 ± 0.002 inch)

(H) 148.1 ± 0.04 mm (5.83 ± 0.002 inch)

  1. Use ASTM A36 Steel to machine four sleeves. See Illustration 5 for dimensions.

  1. Inspect the sleeves for any burrs or sharp edges that could interfere with installing the seal. Smooth all the burrs and the sharp edges that are on the sleeve.

  1. Apply 7M-7456 Bearing Mount Compound to the outer diameter of the sleeves.



    Illustration 6g00900348

  1. Press the four sleeves into the equalizer bar.

  1. Inspect the seal for any damage. Clean the seal with 138-8440 Component Cleaner .

  1. Clean the inside of the sleeve with 138-8440 Component Cleaner. Put 169-5464 Quick Cure Primer on the inside diameter of the sleeve.



    Illustration 7g00475711

    Typical Cross Section

  1. Apply 7M-7456 Bearing Mount Compound to outside diameter (AA) of the seal.



    Illustration 8g00895123

    Typical Example

    Note: Make sure that you do not cock the seal. Do not strike the rubber part of the seal. You must use the recommended tool in order to install the seal.




    Illustration 9g00895124

    Typical Cross Section

  1. Install seal (2) with a 1P-0520 Driver Gp. Install the seal while the part number on the seal is facing toward the outside of the equalizer bar.

  1. Repeat Step 5 through Step 8 on both sides of the equalizer bar and on the other end of the equalizer bar.

Caterpillar Information System:

966G Series II Wheel Loader and 972G Series II Wheel Loader Electrohydraulic System Pump Performance (Implement) - Test
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Turbocharger - Install - Engine in Chassis
2002/05/27 A New Drive Shaft Yoke is Used for the Winch {5165}
966G Series II Wheel Loader and 972G Series II Wheel Loader Power Train Torque Converter Stall - Test
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Hood - Install
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Hood - Remove
966G Series II Wheel Loader and 972G Series II Wheel Loader Hydraulic System Pump Performance (Implement) - Test
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Fuel Transfer Pump - Install
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Steering System Articulated Hitch
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Fuel Transfer Pump - Remove
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Fan Speed - Calibrate
AD55 Underground Articulated Truck Power Train Transmission Planetary
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Transmission Oil Cooler - Remove - Engine in Chassis
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Gear Motor (Hydraulic Fan)
2002/05/27 Special Instruction, REHS1146 , "Improved Air Conditioning on Large Track-Type Tractors" is Available {7320}
2002/06/01 New Service Information Tool for CAT Dealers is Now Available {1000}
3412E Engine for Caterpillar Built Machines Sensors and Electrical Connectors
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler Bypass Valve - Remove and Install
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Gear Pump (Braking and Hydraulic Fan)
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Transmission Oil Cooler - Install - Engine in Chassis
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine Oil Cooler - Remove - Engine in Chassis
966G Series II Wheel Loader and 972G Series II Wheel Loader Hydraulic System Implement Cycle Time - Check
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine Oil Cooler - Install - Engine in Chassis
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Fuel Transfer Pump - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.