IT28G Integrated Toolcarrier and 924G, 924Gz and 928G Wheel Loaders Steering System Caterpillar


Metering Pump (HMU) - Test

Usage:

IT28G DBT

------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine or release of oil under pressure can cause injury to persons on or near the machine.

To help prevent possible injury before testing and adjusting any hydraulic system, perform the procedure that follows:

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Personal injury or death can result from escaping fluid under pressure.

Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue and cause serious injury and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

Always use a board or cardboard when checking for a leak.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Only perform this test if the steering wheel does not return to the center position correctly. When you remove the line to the tank in order to install the swivel tee, oil will drain from both the metering pump and the line to the tank. The oil must be able to drain into a suitable container.

Table 1
Needed Tools    
Part Number     Part Description     Qty    
7X-0872     Swivel Tee     1    
6V-3965     Fitting     1    
3J-1907     O-Ring Seal     1    
6V-3014     Hose Assembly     1    
6V-4142     Nonvalved Nipple     1    
6V-4143     Coupler     1    
8T-0855     Pressure Gauge

4000 kPa (580 psi)    
1    
6V-4144     Coupler     1    
6V-9510     Face Seal Plug     1    



Illustration 1g00935092



Illustration 2g00935103

  1. Remove the line (1) to the tank from the metering pump. Install a 6V-9510 Face Seal Plug into the line to the tank.

  1. Install the 7X-0872 Swivel Tee (2) onto the metering pump. Point the port downward.

  1. Install a 3J-1907 O-Ring Seal onto a 6V-3965 Fitting .

  1. Install the 6V-3965 Fitting into the port on the swivel tee.

  1. Remove the face seal plug from the line to the tank.

  1. Attach the line (1) to the swivel tee (2) .

  1. Attach a 6V-4142 Nonvalved Nipple on one end of a 6V-3014 Hose Assembly (3) .

  1. Attach a 6V-4143 Coupler (4) on the second end of the 6V-3014 Hose Assembly (3) .

  1. Place a 6V-4144 Coupler on a 8T-0855 Pressure Gauge .

  1. Place the 6V-4142 Nonvalved Nipple into the 6V-4144 Coupler .

  1. Attach the 6V-4143 Coupler to the 6V-3965 Fitting .

  1. Start the machine. Raise the work tool off the ground. Disengage the parking brake. Run the machine at HIGH idle.

  1. Repeatedly turn the machine from the left steering stop to the right steering stop. Observe the pressure gauge. The pressure on the gauge should not register above 1034 kPa (150 psi). If the pressure is above 1034 kPa (150 psi), check the hose for internal damage. Next, refer to Service Manual Module, RENR6433, "Metering Pump-Disassembly".

  1. Straighten the machine. Lower any work tools to the ground. Reduce the machine to LOW idle. Engage the parking brake.

  1. Stop the machine.

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