Installation of the 464-1000 Front Lines Gp on Certain 308E Hydraulic Excavators{5057} Caterpillar


Installation of the 464-1000 Front Lines Gp on Certain 308E Hydraulic Excavators{5057}

Usage:

- HKD
Mini Hydraulic Excavator:
308E (S/N: TAZ1-UP)
Work Tool:
HYDRAULIC KIT (S/N: HKD1-UP)

Introduction

This special instruction covers the installation procedure for 464-1000 Front Lines Gp on the models and applications listed above.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

----------------------



Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag to the start switch before you service or repair the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Cat dealer.

Required Parts

Table 1
464-1000 Front Lines Gp - 00    
Item     Qty     Part No.     Description    
(1)     1     388-5683     Hose As    
(2)     1     388-5734     Hose As    
(3)     1     388-5784     Support As    
(4)     1     464-1006     Hose As    
(5)     1     148-8328     Connector As    
(6)     1     148-8414     Reducer As    
(7)     1     148-8428     Tee As    
(8)     1     325-3453     Grommet    
(9)     1     7G-3833     Clip    
(10)     1     7G-3834     Clip    
(11)     2     8T-4121     Hard Washer    
(12)     2     8T-4136     Bolt    
(13)     2     8T-4192     Bolt    
(14)     2     8T-4223     Hard Washer    



Illustration 2g03788109

464-1000 Front Lines Gp

Installation Procedure




    Illustration 3g03788136

    (A) Return lines group and filter

    (3) 388-5784 Support As

    (5) 148-8328 Connector As

    (6) 148-8414 Reducer As

    (7) 148-8428 Tee As

    (11) 8T-4121 Hard Washer

    (12) 8T-4136 Bolt

  1. Install connectors and support as shown.



    Illustration 4g03789727

    (1) 388-5683 Hose As , 76 ± 4 N·m (56 ± 3lb ft)

    (2) 388-5734 Hose As , 76 ± 4 N·m (56 ± 3lb ft)

    (4) 464-1006 Hose As

  1. Connect hoses (1), (2), and (4) .



    Illustration 5g03789853

    (1) 388-5683 Hose As , 76 ± 4 N·m (56 ± 3lb ft)

    (4) 464-1006 Hose As

    (8) 325-3453 Grommet

    (9) 7G-3833 Clip

    (10) 7G-3834 Clip

    (13) 8T-4192 Bolt

    (14) 8T-4223 Hard Washer

  1. Install clips, grommet, and hoses as shown.

  1. Unless specified, tighten all fittings and hardware to standard torque.



    Illustration 6g00687600

  1. Check for leaks.

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