Installation Procedure for the 463-9585 Connecting Lines Gp on Certain Hydraulic Excavators{5057} Caterpillar


Installation Procedure for the 463-9585 Connecting Lines Gp on Certain Hydraulic Excavators{5057}

Usage:

M313D K3D
Excavator:
M313D (S/N: K3D1-UP)
Thumb:
THUMB (S/N: THC1-UP; THD1-UP)

Introduction

This Special Instruction covers the installation procedure for 463-9585 Connecting Lines Gp

Safety Section


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

----------------------



Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

Required Parts

Table 1
463-9585 Connecting Lines Gp Revision -00    
Item     Qty     Part No     Description    
(1)     1     4I-6140     Coupling    
(2)     2     126-8790     Manual Valve As    
(3)     2     191-9421     Hose As    
(4)     2     463-0274     Plate    
(5)     1     142-0038     Elbow    
(6)     4     1P-4576     Half Flange    
(7)     1     4I-6141     Adapter    
(8)     2     4J-5267     O-Ring Seal    
(9)     5     5K-9090     O-Ring Seal    
(10)     4     5P-8245     Hard Washer    
(11)     8     5S-7382     Bolt    
(12)     2     6A-5591     Bolt    
(13)     8     6V-5839     Washer    
(14)     4     6V-7744     Locknut    
(15)     2     6V-8716     Connector    
(16)     7     6V-9746     O-Ring Seal    
(17)     1     6V-9839     Swivel Tee    
(18)     1     6V-9840     Swivel Tee    
(19)     1     6V-9853     Elbow    
(20)     1     6V-9854     Elbow    
(21)     4     7M-8485     O-Ring Seal    
(22)     2     8T-0293     Bolt    
(23)     4     8T-0643     Bolt    
(24)     8     8T-4896     Hard Washer    
(25)     1     8T-8899     Elbow    



Illustration 2g03787699

463-9585 Connecting Lines Gp

Installation Procedure




    Illustration 3g03787700

    (2) 126-8790 Manual Valve As

    (3) 191-9421 Hose As

    (4) 463-0274 Plate

    (5) 142-0038 Elbow

    (6) 1P-4576 Half Flange

    (7) 4I-6141 Adapter

    (8) 4J-5267 O-Ring Seal

    (9) 5K-9090 O-Ring Seal

    (10) 5P-8245 Hard Washer

    (11) 5S-7382 Bolt

    (13) 6V-5839 Washer

    (14) 6V-7744 Locknut

    (15) 6V-8716 Connector

    (16) 6V-9746 O-Ring Seal

    (18) 6V-9840 Swivel Tee

    (20) 6V-9854 Elbow

    (21) 7M-8485 O-Ring Seal

    (22) 8T-0293 Bolt

    (23) 8T-0643 Bolt

    (24) 8T-4896 Hard Washer

  1. Install the connecting lines group to the right side of the stick as shown.



    Illustration 4g03787701

    (1) 4I-6140 Coupling

    (2) 126-8790 Manual Valve As

    (3) 191-9421 Hose As

    (4) 463-0274 Plate

    (6) 1P-4576 Half Flange

    (8) 4J-5267 O-Ring Seal

    (10) 5P-8245 Hard Washer

    (11) 5S-7382 Bolt

    (13) 6V-5839 Washer

    (14) 6V-7744 Locknut

    (15) 6V-8716 Connector

    (16) 6V-9746 O-Ring Seal

    (17) 6V-9839 Swivel Tee

    (19) 6V-9853 Elbow

    (21) 7M-8485 O-Ring Seal

    (22) 8T-0293 Bolt

    (23) 8T-0643 Bolt

    (24) 8T-3896 Water Ar

    (25) 8T-8899 Elbow

  1. Install the connecting lines group to the left side of the stick as shown.

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