Assembly Procedure for the 442-4004 Bucket Gp and the 442-4005 Bucket Gp {6101} Caterpillar

Load Haul Dump:

R1700G (S/N: SBR1-UP)

Work Tool:

BUCKET (S/N: ARN1-UP)

Introduction

This procedure covers the assembly of the 442-4004 Bucket Gp and the 442-4005 Bucket Gp .

Assembly Procedure for The 442-4004 Bucket Gp

Illustration 1	g03773329
The 442-4004 Bucket Gp .

Show/hide table



Illustration 2	g03747138
Bucket (1) (shown inverted) left-hand guard (3) .

1. Using an approved lifting device, invert the bucket (1) and secure with approved stands. Place bucket guard (3) onto the left-hand side of the bucket. Secure with screws (3a), nuts (3b), and washers (3c) at locations marked with arrows.

Show/hide table



Illustration 3	g03772859
Bucket (1) (shown inverted) right-hand guard (4)

2. Secure bucket guard (4) using screws (4a), nuts (4b), and washers (4c).

Show/hide table



Illustration 4	g03772786

3. With the bucket inverted, place the cutting edge (5) onto bucket (1). Refer to Illustration 4. Secure the cutting edge (5) along the bottom edge of bucket (1) using screw (5a), nut (5c), and washer (5d).

Show/hide table



Illustration 5	g03773236
The five locations are the same on the left-hand and right- hand side of the bucket (1) .

4. Secure at the right- hand and left-hand side of the bucket (1), using screw (5a), nut (5c), and washer (5d). Secure at locations shown in Illustration 13.

Show/hide table



Illustration 6	g03772850
The ten locations are the same on the right-hand and left-hand side of the bucket (1) .

5. Secure at the right- hand and left-hand side of the bucket (1), using screw (5b), nut (5c), and washer (5d). Secure at locations shown in Illustration 6.

6. With an approved lifting device, roll bucket upright.

Show/hide table



Illustration 7	g03772835

7. Remove the bolt, washers, and nut from each of the mounting groups on the bucket guard (2) and remove the mounting wedge (A).

Show/hide table



Illustration 8	g03772839

8. Place the bucket guard on top of the bucket align the mounting base with the mounting plate on the bucket (1). Install the wedges (A) secure with the bolts, washers, and nuts previously removed.

Assembly Procedure for The 442-4005 Bucket Gp

Illustration 9	g03773327
The 442-4005 Bucket Gp

Show/hide table



Illustration 10	g03747138

1. Using an approved lifting device, invert bucket (1) and secure with approved stands. Place bucket guard (3) onto the left-hand side of the bucket.

Show/hide table



Illustration 11	g03772859

2. Secure bucket guard (4) using screws (4a), nuts (4b), and washers (4c).

Show/hide table



Illustration 12	g03772869

3. With the bucket in the inverted, place the cutting edge (5) onto bucket (1). Refer to Illustration 4. Secure the cutting edge (5) along the bottom edge of bucket (1) using screw (5a), nut (5c), and washer (5d).

Show/hide table



Illustration 13	g03773236

4. Secure the cutting edge (5) at the right-hand and left-hand side of the bucket (1), using screw (5a), nut (5c), and washer (5d). Secure at locations shown in Illustration 13.

Show/hide table



Illustration 14	g03772850

5. Secure the right-hand and left-hand sided of the cutting edge (5) using screw (5b), nut (5c), and washer (5d) .

6. With an approved lifting device, roll bucket upright.

Show/hide table



Illustration 15	g03772835

7. Remove the bolt, washers, and nut from each of the mounting groups on the bucket guard (2) and remove the mounting wedge (A).

Show/hide table



Illustration 16	g03772839

8. Place the bucket guard on top of the bucket align the mounting base with the mounting plate on the bucket (1). Install the wedges (A) secure with the bolts, washers, and nuts previously removed.