Diesel Exhaust Fluid Lines - Remove and Install - Clean Emissions Module
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 207-1601 | Rubber Lubricant | - |
- Disconnect diesel exhaust fluid line (1) from the injector. Remove bolts (3) from cover (2).
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Illustration 2 g03424161 - Open the right side access door. Remove bolts (4) and cover (2).
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Illustration 3 g03424164 - Remove clamps (5) from diesel exhaust fluid line (1).
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Illustration 4 g03424441 - Remove light (6).
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Illustration 5 g03424446 - Remove cable straps (7).
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Illustration 6 g03424460 Show/hide table
Illustration 7 g03424463 Show/hide table
Illustration 8 g03424476 - Remove bolts (9) and hand from hand rail (8). Remove bolts (10) from the bracket on hand rail (8). Remove bolt (12). Loosen bolt (11) and swivel hand rail (8) out of the way.
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Illustration 9 g03424497 - remove overflow catch (13).
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Illustration 10 g03424498 Show/hide table
Illustration 11 g03424502 - Attach Tooling (A) and a suitable lifting device to storage box (14). The weight of storage box (14) is approximately
45 kg (100 lb) . Remove bolts (15) and storage box (14).Show/hide table
Illustration 12 g03424717 - Remove panel (16).
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Illustration 13 g03425535 Show/hide table
Illustration 14 g03425323 - Disconnect hose assembly (1) and harness assembly (17). Remove clips (18).
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| |
| Illustration 1 | g03424141 |
- Install diesel exhaust fluid line (1) on the reverse order of removal.
- Apply Tooling (A) to the O-ring seals inside the ends of diesel exhaust fluid line (1).
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