H110ES, H115ES, H120ES, H130ES, H140ES, H160ES and H180ES Hydraulic Hammers Caterpillar

Hydraulic Hammer - Install

Usage:

Installation Procedure

Show/hide table

Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	138-7575	Link Bracket	3
B	FT-2639	Mounting Pins⁽¹⁾	1
C	185-3208	Repair Stand Gp	1
D	3E-3881	Eyebolt ⁽²⁾	1
	125-0964	Eyebolt ⁽³⁾	1
	3E-3877	Eyebolt ⁽⁴⁾	1

Show/hide table

⁽¹⁾	The size of the pin differs for each model.
⁽²⁾	Used for H110E S, H115E S, H120E S, and H130E S.
⁽³⁾	Used for H140E.
⁽⁴⁾	Used for H160E and H180E.

Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
Show/hide table

Illustration 1 g03078548

Use Tooling (D) and a suitable lifting device to place housing assembly (4) in an upright position on a concrete surface. The surface of the hammer housing must not be damaged or worn. The concrete surface must be level and clean. If the conditions are not stable, secure the hammer to ensure that hammer cannot fall. Refer to Table 2 for the approximate weight of housing (4).

Show/hide table

Table 2
Sales Model	Housing (4) Approximate Weight
H110E S	354 kg (780 lb)
H115E S	373 kg (822 lb)
H120E S	538 kg (1186 lb)
H130E S	598 kg (1319 lb)
H140E	874 kg (1927 lb)
H160E	1120 kg (2469 lb)
H180E	1343 kg (2961 lb)

Show/hide table




Illustration 2	g03078556

Attach Tooling (A) and a suitable lifting device onto hydraulic hammer (2). Refer to Table 3 for the approximate weight of hydraulic hammer (2).

Show/hide table

Table 3
Sales Model	Hydraulic Hammer (2) Approximate Weight
H110E S	427 kg (942 lb)
H115E S	481 kg (1060 lb)
H120E S	691 kg (1524 lb)
H130E S	875 kg (1929 lb)
H140E	954 kg (2103 lb)
H160E	1256 kg (2769 lb)
H180E	1677 kg (3697 lb)

Show/hide table




Illustration 3	g03078546

Show/hide table




Illustration 4	g03078542

Loosen support plate (3).
Slowly remove hydraulic hammer (2) from Tooling (C) and Tooling (B).
Note: Ensure that the wear plates are properly positioned in the housing before you install the hammer into the housing.
Show/hide table

Illustration 5 g03078497
Install hydraulic hammer (2) into the hammer housing.
Ensure that the hammer is secure, in an upright position, and cannot fall.
Show/hide table

Illustration 6 g02644591
Install dust covers (1) onto both sides of the hammer.

End By:

Install the buffer. Refer to the Disassembly and Assembly, "Buffer - Remove and Install".
For applications using an auto lube system refer to TIBU7012Technical Information Bulletin, "E-Series Hydraulic Hammer Lower Bushing U-Cup Seal Restriction" to prevent the protective tool retaining pin dust plugs on the housing from pushing out.