3126B Marine Engine Caterpillar


Electronic Control System Components

Usage:

3126B 3GS



Illustration 1g00740419

(1) Coolant temperature sensor

(2) Optional coolant level sensor




Illustration 2g00740433

(3) Optional fuel temperature sensor

(4) Injection actuation pressure sensor

(5) Boost pressure sensor

(6) Inlet air temperature sensor

(7) Optional fuel pressure sensor

(8) Customer connector

(9) Engine speed/timing sensors

(10) Service tool connector

(11) Oil pressure sensor

The electronic control system is integrally designed into the engine's fuel system and the engine's air inlet and exhaust system in order to electronically control the fuel delivery and the injection timing. The electronic control system provides increased timing control and fuel air ratio control in comparison to conventional mechanical engines. Injection timing is achieved by the precise control of the injector firing time. Engine speed is controlled by adjusting the injection duration. The Electronic Control Module (ECM) energizes the unit injector solenoids in order to start the injection of fuel. Also, the Electronic Control Module (ECM) de-energizes the unit injector solenoids in order to stop the injection of fuel.

Refer to Systems Operation/Testing And Adjusting, "Fuel System" for a complete explanation of the fuel injection process.

The engine uses the following three types of electronic components:

  • Input component

  • Control component

  • Output component

An input component is one that sends an electrical signal to the ECM of the system. The signal that is sent varies in either of the following ways:

  • Voltage

  • Frequency

  • Pulse width

The variation of the signal is in response to a change in some specific system of the engine. Some specific examples of an input component are the engine speed-timing sensors, and the coolant temperature sensor. The ECM interprets the signal from the input component as information about the condition, environment, or operation of the engine.

A control component (ECM) receives the input signals from the input components. Electronic circuits inside the control component evaluate the signals from the input components. These electronic circuits also supply electrical energy to the output components of the system. The electrical energy that is supplied to the output components is based on predetermined combinations of input signal values.

An output component is one that is operated by a control module. The output component receives electrical energy from the control group. The output component uses that electrical energy in one of two ways. The output component can use that electrical energy in order to perform work. The output component can use that electrical energy in order to provide information.

As an example, a moving solenoid plunger will perform work. By performing work, the component has functioned in order to regulate the engine.

As an example, a control panel light or an alarm will provide information to the operator of the engine.

These electronic components provide the ability to electronically control the engine operation. Engines with electronic controls offer the following advantages:

  • Improvement in performance

  • Improvement in fuel consumption

  • Reduction in emissions levels

System Diagnostic Codes

Electrical Connectors And Functions

Table 1
Electrical Connectors And Functions    
J/P No.     Function    
J1/P1     ECM Connector (OEM Harness Connector)    
J2/P2     ECM Connector (Engine Harness Connector)    
J100/P100     Coolant Temperature Sensor Connector (2 pin)    
J103/P103     Sensor Connector for Inlet Air Temperature (2 Pin)    
J105/P105     Optional Sensor Connector for Fuel Temperature (3 pin)    
J137/P137     Sensor Connector for Transmission Oil Temperature (3 pin)    
J200/P200     Sensor Connector for Boost Pressure (3 pin)    
J201/P201     Sensor Connector for Engine Oil Pressure (3 pin)    
J204/P204     Sensor Connector for Injection Actuation Pressure (3 pin)    
J212/P212     Sensor Connector for Transmission Pressure (3 pin)    
J300/P300     Unit Injector Connector (12 pin)    
J360/P360     No. 1 Unit Injector Connector (2 pin)    
J361/P361     No. 2 Unit Injector Connector (2 pin)    
J362/P362     No. 3 Unit Injector Connector (2 pin)    
J363/P363     No. 4 Unit Injector Connector (2 pin)    
J364/P364     No. 5 Unit Injector Connector (2 pin)    
J365/P365     No. 6 Unit Injector Connector (2 pin)    
J400/P400     Engine Timing Calibration Probe (2 pin)    
J401/P401     Sensor Connector for Top Camshaft Engine Speed/Timing (2 pin)    
J402/P402     Sensor Connector for Bottom Camshaft Engine Speed/Timing (2 pin)    
J500/P500     Connector for Injection Actuation Pressure Control Valve (2 pin)    
J800/P800     Optional Sensor Connector for Coolant Level (3 pin)    

CID-FMI Flash Codes

Table 2
Diagnostic Flash Codes    
CID-FMI     Flash Code     Description of Code    
1-11     71     Fault of Cylinder 1    
2-11     72     Fault of Cylinder 2    
3-11     73     Fault of Cylinder 3    
4-11     74     Fault of Cylinder 4    
5-11     75     Fault of Cylinder 5    
6-11     76     Fault of Cylinder 6    
41-3     21     Sensor Supply Voltage is Above Normal.    
41-4     21     Sensor Supply Voltage is Below Normal.    
42-5     14     Open Circuit of Injection Actuation Pressure Control Valve    
42-6     14     Short Circuit of Injection Actuation Pressure Control Valve    
42-11     14     Short Circuit or Open Circuit of Injection Actuation Pressure Control Valve    
91-8     32     Fault of Throttle Position Sensor    
91-13     28     Check the Adjustment of the Throttle Sensor.    
100-3     24     Open or Short Circuit of Oil Pressure Sensor to + Battery    
100-4     24     Short Circuit of Oil Pressure Sensor to Minus Battery    
102-3     25     Open or Short Circuit of Boost Pressure Sensor to + Battery    
102-4     25     Short Circuit of Boost Pressure Sensor to Minus Battery    
105-3     38     Open or Short Circuit of Inlet Air Temperature Sensor to + Battery    
105-4     38     Short Circuit of Inlet Air Temperature Sensor to Minus Battery    
110-3     27     Open or Short Circuit of Coolant Temperature Sensor to + Battery    
110-4     27     Short Circuit of Coolant Temperature Sensor to Minus Battery    
127-3     64     Open or Short Circuit of Transmission Oil Pressure Sensor to + Battery    
127-4     64     Short Circuit of Transmission Oil Pressure Sensor to Minus Battery    
164-3     43     Open or Short Circuit of Injection Actuation Pressure Sensor to + Battery    
164-4     43     Short Circuit of Injection Actuation Pressure Sensor to Minus Battery    
168-0     17     Battery Voltage is Above Normal.    
168-1     17     Battery Voltage is Below Normal.    
168-2     17     Battery Voltage is Intermittent.    
174-3     13     Open or Short Circuit of Fuel Temperature Sensor to + Battery    
174-4     13     Short Circuit of Optional Fuel Temperature Sensor to Minus Battery    
177-3     67     Open or Short Circuit of Transmission Oil Temperature Sensor to + Battery    
177-4     67     Short Circuit of Transmission Oil Temperature Sensor to Minus Battery    
190-2     34     Loss of Engine RPM Signal    
190-3     34     Short or Open Circuit of Engine RPM Signal    
190-7     34     Engine RPM Sensor is incorrectly installed.    
190-8     34     Engine RPM Signal is Abnormal.    
253-2     59     Incorrect Engine Software    
254-12     53     ECM Fault    
261-13     42     Check the Timing Sensor Calibration.    
262-3     21     Analog Sensor Supply is Above Normal.    
262-4     21     Analog Sensor Supply is Below Normal.    
268-2     56     Check the Customer Parameters or Check the System Parameters.    
342-2     34     Loss of Backup Engine RPM Signal    
342-3     34     Fault of Backup Engine RPM Sensor    
342-7     34     Backup Engine RPM Sensor is Incorrectly Installed.    
342-8     34     Backup Engine RPM Signal is Abnormal.    
1249-8     32     Secondary Throttle Position Signal is Abnormal.    
1249-13     28     Check the Secondary Throttle Position Sensor Calibration.    

Caterpillar Information System:

EMCPII+ for Gas Engines Alarm Mode
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Sprocket
EMCPII+ for Gas Engines AC Offset Adjustment OP10
EMCPII+ for Gas Engines AC Factory Calibration Setpoint Viewing OP2-2
3176C and 3196 Engines for Caterpillar Built Machines Engine Oil Pressure - Test
EMCPII+ for Gas Engines Service Record
P16, P20, P25, P28, P40 and P60 Pulverizers Rotary Manifold - Disassemble
3600 Diesel Marine Monitoring System Mounting and Dismounting
3600 Diesel Marine Monitoring System General Hazard Information
3600 Diesel Marine Monitoring System Fire Prevention and Explosion Prevention
3034 Engine for Caterpillar Built Machines Inlet Manifold - Install
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Front Idler
EMCPII+ for Gas Engines Alarm Module Control (Custom)
EMCPII+ for Gas Engines Alarm Modules
EMCPII+ for Gas Engines Customer Interface Module
EMCPII+ for Gas Engines Diagnostic Codes
EMCPII+ for Gas Engines Engine Setpoint Verification OP9
EMCPII+ for Gas Engines Engine/Generator Setpoint Viewing OP2-0
Electronic Modular Control Panel II+ (EMCP II+) Fault Description
EMCPII+ for Gas Engines Fault Log Clearing OP4
EMCPII+ for Gas Engines Fault Log Viewing OP1
Electronic Modular Control Panel II+ (EMCP II+) Hourmeter Programming OP7
EMCPII+ for Gas Engines Programmable Kilowatt Level Output
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Recoil Spring
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