Vibration Damper and Pulley - Remove and Install
Removal Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | FT-0915     | Adapter     | 1     |
0S-1590 | Bolt     | 6     | |
5F-7342 | Adapter     | 2     | |
5F-7369 | Puller Leg     | 2     | |
3H-0465 | Push Puller Plate     | 4     | |
1B-4207 | Full Nut     | 2     | |
8B-7560 | Step Plate     | 1     | |
1P-0820 | Hydraulic Puller     | 1     | |
4C-4865 | Hand Hydraulic Pump     | 1     |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Loosen bolts (4) , (5) and (6) . Remove belts (3) .
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Illustration 1 | g00489293 |
- Remove bolts (2) and fan (1) .
- Remove bolt (7) and washer (8) . Install spacers (10) on bolt (7) . Add spacers in order to obtain approximately 3.18 mm (0.125 inch) of clearance between washer (8) and crankshaft vibration damper (9) . Install bolt (7) , washer (8) and spacers (10) .
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Illustration 2 | g00489298 |
- Install Tool (A) , as shown. Loosen crankshaft vibration damper (9) .
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Illustration 3 | g00489354 |
- Remove Tool (A) , bolt (7) , washer (8) , spacers (10) and crankshaft vibration damper (9) .
- If necessary, remove bolts (11) and crankshaft vibration damper (9) from crankshaft pulley (12) .
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Illustration 4 | g00489359 |
Installation Procedure
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Use bolts (11) in order to Install crankshaft pulley (12) on crankshaft vibration damper (9) .
Note: Inspect the crankshaft vibration damper for leaks and dents. If either condition exists, replace the crankshaft vibration damper with a new part.
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Illustration 5 | g00489359 |
- Install crankshaft vibration damper (9) with bolt (7) and washer (8) .
Note: The flat side of washer (8) must be installed facing crankshaft vibration damper (9) .
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Illustration 6 | g00489354 |
- Tighten bolt (7) to a torque of 284 to 340 N·m (210 to 250 lb ft). Hit bolt (7) with a hammer and torque the bolt again to 284 to 340 N·m (210 to 250 lb ft) .
- Install fan (1) and bolts (2) .
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Illustration 7 | g00489293 |
- Install belts (3) . Apply tension to belts (3) and tighten bolts (4) , (5) and (6) . Use a belt tension gauge to measure the belt farthest from the engine. Tighten new belts to 534 ± 22 N (120 ± 5 lb). Tighten used belts to 400 ± 44 N (90 ± 10 lb) .
- Install the radiator and install all of the appropriate guards. Operate the engine at high idle for a minimum of 30 minutes. Check the tension of the belts and ensure that bolts (4) , (5) and (6) are tight.
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