Bronze 416-2492 Engine Overhaul Kit for 3176 Machine Engines{1000} Caterpillar


Bronze 416-2492 Engine Overhaul Kit for 3176 Machine Engines{1000}

Usage:

140H 126
Motor Grader:
140H (S/N: CCA1-UP; APM1-UP; 1261-UP)
143H (S/N: APN1-UP)
14H (S/N: ASE1-UP)
160H (S/N: ASD1-UP; CCP1-UP)
163H (S/N: ARL1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains Sub-Kits and includes additional parts needed to perform an engine rebuild.

Note: This kit contains a set of six standard rod bearings.

Note: This kit does not contain main bearings and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information on other kits that are available, visit www.catrebuidkits.com.

Reference Material

Table 1
Machine     Engine Arrangement     Machine Serial Number Prefix     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
14H     161-1747
285-8268    
S/N:ASE     S/N:3PD     SEBP3328     SENR9537    
140H     160-5101
285-6403    
S/N:126
S/N:APM
S/N:CCA    
S/N:3PD     SEBP3685
SEBP3293
SEBP3684    
143H     161-1750     S/N:APN     S/N:3PD     SEBP3297    
160H     161-1751
285-6406    
S/N:ASD
S/N:CCP    
S/N:3PD     SEBP3294
SEBP3686    
163H     161-1752     S/N:ARL     S/N:3PD     SEBP3298    

Note: For ordering reference material contact your local Cat dealer.

416-2492 Bronze Overhaul Kit Consist

Table 2
416-2492 Bronze Overhaul Kit Consist    
Sub-Kits    
Part Number     Part Name     Qty    
224-5797     Single Fuel Injector Gasket Kit     6    
315-6714     Water Pump Installation Gasket Kit     1    
352-9796     Oil Cooler and Lines Gasket Kit     1    
363-6420     Rear Structure Gasket Kit     1    
415-6077     Central and Lower Structure Gasket Kit     1    
416-2498     Turbocharger Installation Gasket Kit     1    
417-8843     Front Structure Gasket Kit     1    
417-8844     Single Cylinder Head Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1P-0436     Gasket     2    
1R-0762     Fuel Filter     1    
1R-1808     Engine Oil Filter     1    
2A-1162     Gasket     1    
2N-5243     O-Ring Seal     2    
3J-1907     O-Ring Seal     5    
3K-0360     O-Ring Seal     1    
4F-5695     Cup Plug     6    
4P-4369     Spacer     12    
5P-7701     O-Ring Seal     1    
5P-8066     O-Ring Seal     1    
5S-9134     O-Ring Seal     1    
6V-6923     Backup Ring     1    
6V-8397     O-Ring Seal     1    
8L-2786     O-Ring Seal     4    
8T-4984     Hose Clamp     2    
8T-5452     O-Ring Seal     1    
9X-6620     Locknut     12    
9Y-4357     Breather As     1    
033-6033     O-Ring Seal     1    
092-2570     Washer     2    
109-5308     Oil Pan Gasket     Table 7    
116-3715     Taperlock Stud     12    
131-6645     Hose     1    
175-0454     Bolt     26    
214-7568     O-Ring Seal     2    
216-5583     Bushing     5    
216-5584     Bushing     1    
216-5585     Bushing     1    
217-0577     Connecting Rod Bearing     6    
238-5081     O-Ring Seal     1    
247-7133     Water Temperature Regulator     2    
252-9685     Gasket     1    
288-3803     Spring As     2    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 1 for location of Sub-Kits.

3176 Engine Sub-Kit Locations




Illustration 1g03229676

(1) Single Fuel Injector ( 224-5797 Gasket Kit )

(2) Turbocharger Installation ( 416-2498 Gasket Kit )

(3) Front Structure ( 417-8843 Gasket Kit )

(4) Water Pump Installation ( 315-6714 Gasket Kit )

(5) Central and Lower Structure ( 415-6077 Gasket Kit )

(6) Oil Cooler and Lines ( 352-9796 Gasket Kit )

(7) Rear Structure ( 363-6420 Gasket Kit )

(8) Single Cylinder Head ( 417-8844 Gasket Kit )

Sub-Kits Consists

Water Pump Installation (315-6714 Gasket Kit)

Table 3
315-6714 Gasket Kit (Water Pump Installation)    
Part Number     Part Name     Qty    
6V-7350     O-Ring Seal     1    
6V-5063     O-Ring Seal     3    
7E-5555     Gasket     1    
7L-6580     O-Ring Seal     2    
100-8525     Gasket     1    
101-1635     Gasket     1    

Refer to Illustration 1.

Oil Cooler and Lines Sub-Kit (352-9796 Gasket Kit)

Table 4
352-9796 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
2N-5243     O-Ring Seal     2    
3J-7354     O-Ring Seal     1    
5P-7701     O-Ring Seal     4    
5S-9134     O-Ring Seal     1    
6V-3250     O-Ring Seal     1    
6V-3831     O-Ring Seal     2    
6V-3908     O-Ring Seal     2    
6V-4367     O-Ring Seal     3    
6V-5063     O-Ring Seal     1    
6V-5064     O-Ring Seal     1    
6V-9027     O-Ring Seal     2    
8C-5230     O-Ring Seal     1    
8L-2786     O-Ring Seal     1    
061-7540     O-Ring Seal     2    
106-9586     O-Ring Seal     4    
117-3036     O-Ring Seal     2    
129-2861     Gasket     2    
214-7568     O-Ring Seal     1    

Refer to Illustration 1.

Rear Structure Sub-Kit (363-6420 Gasket Kit)

Table 5
363-6420 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
1H-5728     O-Ring Seal     1    
1J-9671     O-Ring Seal     1    
3K-0360     O-Ring Seal     3    
4N-1059     Gasket     1    
5D-9344     O-Ring Seal     1    
5P-7814     O-Ring Seal     1    
7C-1583     Gasket     1    
7C-1728     Crankshaft Seal     1    
107-6280     O-Ring Seal     1    
214-7567     O-Ring Seal     1    
238-5084     O-Ring Seal     1    

Refer to Illustration 1.

Central and Lower Structure Sub-Kit (415-6077 Gasket Kit)

Table 6
415-6077 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
3D-2824     O-Ring Seal     1    
3J-7354     O-Ring Seal    
1    
3K-0360     O-Ring Seal     1    
3P-0647     O-Ring Seal    
1    
4F-7952     O-Ring Seal    
1    
5P-7813     O-Ring Seal    
2    
5P-8068     O-Ring Seal    
2    
5P-8211     O-Ring Seal    
1    
6L-2609     Rubber Seal    
1    
6V-1250     O-Ring Seal    
1    
6V-3834     O-Ring Seal    
1    
6V-4589     O-Ring Seal    
2    
6V-5048     O-Ring Seal    
5    
6V-5134     O-Ring Seal    
3    
6V-9746     O-Ring Seal     1    
8B-1615     Gasket    
1    
8C-3445     Dust Cap    
1    
8J-4351     O-Ring Seal    
1    
8L-2786     O-Ring Seal    
1    
8N-6854     Gasket    
1    
061-8561     O-Ring Seal    
1    
061-9455     O-Ring Seal     2    
061-9458     O-Ring Seal     1    
133-7068     Camshaft Cover Gasket     1    
209-7309     Plug     3    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     3    
217-3673     Isolation Seal     Table 7    
217-3674     Fastener     Table 7    

Refer to Illustration 1.

Table 7
Engine Arrangement     Engine Serial Number Range S/N:3PD1-10191     Engine Serial Number Range S/N:3PD10192-UP    
160-5101     For Type 1 oil pan use: (1) 109-5308 Oil Pan Gasket
See Table 2 "Additional Parts Including in This Kit"    
For Type 2 oil pan use: (1) 217-3673 Isolation Seal and (14) 217-3674 Fastener
See Table 6 " 415-6077 Gasket Kit (Central and Lower Structure)"    
161-1750    
161-1747    
161-1751    
161-1752    

Note: These serial number ranges are provided for reference only. You must ensure compatibility of the oil pan gasket configuration with the oil pan gasket installed on your engine, refer to illustrations below. Use of incorrect oil pan gasket can cause leakage and engine failure.




Illustration 2g03317992

Type 1 oil pan.

(A) 109-5308 Oil Pan Gasket




Illustration 3g03317995

Type 2 oil pan.

(B) 217-3673 Isolation Seal

(C) 217-3674 Fastener

Turbocharger Installation Sub-Kit (416-2498 Gasket Kit)

Table 8
416-2498 Gasket Kit (Turbocharger Installation)    
Part Number     Part Number     Qty    
1P-0451     Gasket     1    
5P-8066     O-Ring Seal     1    
8L-2786     O-Ring Seal     1    
9X-6620     Locknut     4    
114-2687     O-Ring Seal     1    
188-6126     Gasket     1    
198-6068     Integral Seal     1    
418-6781     Taperlock Stud     4    

Refer to Illustration 1.

Front Structure Sub-Kit (417-8843 Gasket Kit)

Table 9
417-8843 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
1H-7339     O-Ring Seal     1    
2M-9780     O-Ring Seal     2    
3J-1907     O-Ring Seal     2    
3K-0360     O-Ring Seal     2    
5R-7137     Seal Washer     2    
6D-1004     Gasket     1    
6V-3251     O-Ring Seal     2    
6V-3834     O-Ring Seal     1    
6V-6609     O-Ring Seal     1    
6V-7350     O-Ring Seal     1    
6V-8398     O-Ring Seal     3    
7E-5555     Gasket     1    
7L-6580     O-Ring Seal     2    
061-9455     O-Ring Seal     2    
092-2570     Gasket     2    
107-5769     O-Ring Seal     1    
129-2181     Integral Seal     1    
174-2475     Integral Seal     1    
203-3940     O-Ring Seal     2    
216-4781     Gasket Kit     1    
226-4755     Crankshaft Seal Gp     1    
252-9685     Gasket     1    

Refer to Illustration 1.

Single Cylinder Head Sub-Kit (417-8844 Gasket Kit)

Table 10
417-8844 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1P-0451     Gasket     1    
3J-1907     O-Ring Seal     5    
3S-9643     Lip Type Seal     1    
4G-4972     O-Ring Seal     6    
5P-5678     Seal     3    
5P-7701     O-Ring Seal     4    
6V-3908     O-Ring Seal     2    
6V-5048     O-Ring Seal     3    
6V-5063     O-Ring Seal     1    
6V-6609     O-Ring Seal     8    
6V-8397     O-Ring Seal     2    
6V-8676     O-Ring Seal     1    
6V-9027     O-Ring Seal     1    
7C-8292     Isolator     8    
7E-5555     Gasket     1    
7E-7912     Gasket     1    
7L-6580     O-Ring Seal     2    
7W-5164     Gasket     3    
8L-2777     O-Ring Seal     6    
8L-2786     O-Ring Seal     3    
9X-6620     Locknut     4    
9Y-1758     Gasket     1    
106-9586     O-Ring Seal     4    
109-5309     Valve Cover Gasket     1    
109-5313     Gasket     6    
114-2687     O-Ring Seal     1    
118-2797     Gasket     4    
187-3307     Cylinder Head Gasket     1    
188-6126     Gasket     1    
198-6068     Integral Seal     1    
214-7568     O-Ring Seal     4    
418-6781     Taperlock Stud     4    

Refer to Illustration 1.

Single Fuel Injector Sub-Kit (224-5797 Gasket Kit)

Table 11
224-5797 Gasket Kit (Single Fuel Injector)    
Part Number     Part Name     Qty    
9X-7317     O-Ring Seal     1    
119-8784     O-Ring Seal     1    
215-3198     O-Ring Seal     1    

Refer to Illustration 1.

Caterpillar Information System:

PL87 Pipelayer TA2 Technical Inspection{7000, 753T} PL87 Pipelayer TA2 Technical Inspection{7000, 753T}
MH3049 Material Handler Hydraulic System Flow Diverter Valve (Optimal Turning) - Adjust
424B and 424B HD Backhoe Loaders Power Train Transmission (Direct Drive) - Disassemble
2013/10/17 New Tube Assemblies are Available for the 797, and 797B Off-Highway Trucks {5056}
424B and 424B HD Backhoe Loaders Power Train Transmission (Direct Drive) - Install
PL83 Pipelayer TA2 Technical Inspection{7000, 753T} PL83 Pipelayer TA2 Technical Inspection{7000, 753T}
2012/09/19 Improved Mounting Updates the Hoist Lines Group on 795F AC Off-Highway Truck {5057, 5057}
C175-16 and C175-20 Locomotive Engines Electronic Unit Injector Sleeve - Remove
Health Interface Module Setup and Configuration Guide Utilities Menu
Health Interface Module Setup and Configuration Guide Communicator Menu
Health Interface Module Setup and Configuration Guide GPS Menu
Health Interface Module Setup and Configuration Guide Device Menu
521B and 522B Track Feller Bunchers Machine Systems Travel Motor - Remove and Install
MH3049 Material Handler Hydraulic System Relief Valve (Hydraulic Oil Warming) - Test and Adjust
559C and 579C Knuckleboom Loaders Piston Pump (Implement)
Software Defect On the Cat® Detect Object Detection System Used On Certain Cat Machines{7620} Software Defect On the Cat® Detect Object Detection System Used On Certain Cat Machines{7620}
2012/09/28 A New Special Instruction to Install the Front Wheel Site Glass Retrofit Kit on Certain Off-Highway Trucks is Now Available {4006, 4205, 7479}
2012/09/19 New Adapter Bearing Is Now Used for Blower Fan Group on 795F AC Off-Highway Trucks {1636, 4017, 7551}
424B and 424B HD Backhoe Loaders Power Train Transmission (Direct Drive) - Assemble
C1.5 and C2.2 Engines for Caterpillar Built Machines Sensors and Electrical Connectors
Alternator - Bosch K1/N1 Alternator - Assemble
424B and 424B HD Backhoe Loaders Power Train Drive Shaft (Rear) - Remove and Install
424B and 424B HD Backhoe Loaders Power Train Parking Brake - Remove and Install
2012/09/13 A New Oil Filter Base Is Used on Certain Commercial Engines {1306, 1308}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.