3500 GENERATOR SET ENGINES Caterpillar


Oil Pan

Usage:

Remove And Install Oil Pan

1. Drain the oil from the engine.

2. Remove bolts (1).

3. Remove the bolts that hold the oil pan (2) to the engine.

4. Lift the engine off of the oil pan or lower the oil pan away from the engine. The weight of the 3508 oil pan is 240 kg (530 lb). The weight of the 3512 oil pan is 295 kg (650 lb). The weight of the 3516 oil pan is 409 kg (900 lb). The weight of the 3508 engine is approximately 4445 kg (9800 lb). The weight of the 3512 engine is approximately 5902 kg (13,000 lb). The weight of the 3615 engine is approximately 7718 kg (17,000 lb).

5. Remove the O-ring seal and gasket.

NOTE: The following steps are for installation of the oil pan.

6. Install the O-ring seal on the oil pump adapter and put clean engine oil on it.

7. Install four 3/8" -16 NC guide bolts in the pan and put the oil pan gasket in position on the pan.

8. Put the engine in position on the oil pan or put oil pan (2) in position under the engine. Install the bolts that hold the oil pan to the engine.

9. Install bolts (1).

10. Fill the engine with oil to the correct level.

Disassemble And Assemble Oil Pan

Start By:

a. remove oil pan

1. Remove covers (1) and (2) and the O-ring seals.

2. Remove screen assembly (3). Remove the O-ring seals from the screen assembly.

3. Remove the bolts and remove oil level gauge (4).

4. Remove the bolts that hold bell (5) to the oil pan. Pull bell (5) off the O-ring seals on the end of the tube assembly and remove bell (5).

5. Pull tube assembly (7) from housing (6). Remove the bolts that hold housing (6) in position and remove it from the oil pan. Remove the O-ring seals from the oil pan.

6. Remove tube assembly (7). Remove the O-ring seals from tube assembly (7).

NOTE: The following steps are for assembly of the oil pan.

7. Install the O-ring seals on the ends of tube assembly (7) and put clean engine oil on the seals. Install tube assembly (7).

8. Install the O-ring seal in the top of housing (6) and put clean engine oil on it. Put housing (6) in position and install the bolts.

9. Push tube assembly (7) into housing (6).

10. Put bell (5) in position over the end of tube assembly (7) and install the bolts to hold it to the oil pan.

11. Install the gasket and oil level gauge (4) and the bolts.

12. Install the O-ring seals on screen assembly (3) and put clean engine oil on the seals. Install screen assembly (3).

13. Install the O-ring seals on covers (1) and (2). Put clean engine oil on the seals. Install covers (1) and (2).

End By:

a. install oil pan

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