2006/11/27 Caterpillar


The New Bevel Gears Improve Reliability {3159, 3256, 3258, 3270}

Usage:

TH82 3JN
Telehandler:
TH62 (S/N: 4TM1032-UP; 3LN674-UP)
TH63 (S/N: 5WM1304-UP; 3NN686-UP)
TH82 (S/N: 3JN549-UP; 3KN435-UP)
TH83 (S/N: 3RN869-UP)

Description of Change: New bevel gears are available with a gear ratio of 9:29. Some internal gears within the transfer gearbox will need to be replaced in order to comply with the new gear ratio.

Note: The front differential and the rear differential bevel gears must be replaced when the new bevel gears are installed. The installation of the new bevel gear groups to the front differential and the rear differential will ensure that the proper gear ratio's is matched.Refer to Specifications, SENR5839 and Disassembly and Assembly, RENR3436 for the procedures.

Adaptable To:

Table 1
Parts List    
Item     Qty     Former Part Number     Part Description     New Part Number    
A     1     161-6481     Rear Bevel Gear Set     161-3900    
A     1     161-6479     Front Bevel Gear Set     161-3897    
B     1     145-0862     Input Shaft     254-3499    
C     1     145-0866     Gear     254-3496    
D     1     145-0871     Gear     254-3497    
E     1     145-0873     Output Shaft     254-3501    



Illustration 1g01291941

Differential and bevel gear

Replace the bevel gear set (A) for the front differential and the rear differential.




Illustration 2g01291942

Transfer gearbox

Replace the input shaft (B), gear (C), gear (D), and output shaft (E).

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