3512C Petroleum Engines with Dynamic Gas Blending Caterpillar


Engine Shutdown Occurrence

Usage:

TH48-E70 PLZ
Use this procedure in order to troubleshoot an unexpected engine shutdown or use this procedure if one of the following diagnostic codes is logged.

Table 1
Diagnostic Codes Table 
J1939 Code and Description  Conditions which Generate this Code  System Response 
970-31
Engine Auxiliary Engine Shutdown Switch 
The auxiliary engine shutdown switch is use to shut down the engine.
The emergency stop switch is use to shut down the engine.
An emergency stop command is received by the engine Electronic Control Module (ECM) over the CAN data link from the control panel. 
The code is logged.
The ECM disables injection. The engine is shut down. 

Probable Causes

  • Diagnostic codes

  • Engine shutdown using the customer stop switch

  • Electronic unit injectors

  • Engine shutdown using the emergency stop switch at the control panel

  • Faulty circuit for the emergency stop switch or the customer stop switch

  • Fuel supply

Recommended Actions

Table 2
Troubleshooting Test Steps  Values  Results 

1. Activated Shutdown

A. Interview the operator and determine the reason for the shutdown.
 

Operator
 

Result: The shutdown was intentional.

Ensure that the reason for the shutdown has been corrected.

Reset the control system. Resume normal operation.

Result: The stop was accidental.

Reset the control system. Resume normal operation.

Result: The emergency stop shutdown was activated.

Reset the shutdown switch. Confirm that the condition for the emergency stop shutdown has been resolved.

Cycle the keyswitch in order to reset the control system.

Result: The emergency stop shutdown was not activated.

Proceed to Test Step 2.
 

2. Diagnostic Codes

A. Establish communication with Cat ET. Refer to Troubleshooting, "Electronic Service Tools".

B. Check for active codes on Cat ET. 

Codes
 

Result: There are active codes.

Troubleshoot any active codes before continuing with this procedure.

Result: There are no active codes.

Proceed to Test Step 3.
 

3. Check the Circuit for the Stop Switches

A. Inspect the wiring between the switches and the connector of the ECM.

B. Look for damage and/or for corrosion. Refer to Troubleshooting, "Switch Circuit - Test".
 

Connectors and Wiring
 

Result: The connectors or wires are OK.

Proceed to Test Step 4.

Result: The connectors or wires are Not OK.

Repair: Make all necessary repairs.

Verify that the repair eliminated the problem.
 

4. Inspect the Stop Switches

A. Inspect the stop switches for evidence of damage that has been caused by vibration.

B. Disassemble the switches. Inspect the components for looseness, cracks, and abrasion.
 

Switches
 

Result: The switches are OK.

Proceed to Test Step 5.

Result: The switches are Not OK.

Repair: Make all necessary repairs.

Verify that the repair eliminated the problem.
 

5. Fuel Supply

A. Visually check the fuel level. Do not rely on the fuel gauge only. If the engine has been run out of fuel, air must be purged from the fuel system.

B. Inspect the fuel system. Refer to Systems Operation/Testing and Adjusting, "Fuel System - Inspect" for more information.

C. Check the fuel tank for foreign objects which can block the fuel supply. 

Supply
 

Result: The fuel system is OK.

Proceed to Test Step 6.

The fuel system is NOT OK.

Repair: Make all necessary repairs.

Verify that the repair eliminated the problem.
 

6. Electronic Unit Injectors

A. Perform the "Injector Solenoid Test" in order to determine if all of the injector solenoids are being energized by the ECM.

B. Perform the "Cylinder Cutout Test" in order to identify any injectors that might be misfiring.
 

Fuel injectors
 

Result: The tests were successful.

Proceed to Test Step 7.

Result: The tests were NOT successful.

Remove the suspect injector, and install a new electronic unit injector. Refer to Disassembly and Assembly.

Ensure that the repairs have determined the problem. Refer to Troubleshooting, "Injector Solenoid - Test".
 

7. Fuel Quality

A. Obtain a fuel analysis.

Cold weather adversely affects the characteristics of the fuel. Refer to Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold-weather operation.

B. Check the fuel for contamination.
 

Fuel Quality
 

Result: The fuel quality is OK.

Proceed to Test Step 8.

Result: The fuel quality is NOT OK, and/or the fuel is contaminated.

Repair: Drain the fuel, and replace the fuel.

Verify that the problem is resolved.
 

8. Mechanical Failure

A. Check for a mechanical failure.
 

Mechanical failure
 

Result: A mechanical failure has occurred.

Diagnose the problem and then repair the problem

Verify that the repair eliminated the problem.
 

Caterpillar Information System:

312D2 and 313D2 Excavators System Pressure Release
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 141-5534 Generator through 142-9900 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 136-6580 Generator through 136-6609 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 126-8022 Generator through 128-7424 Generator
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines Engine Oil Pressure Switch
CX31 and CX31 HT On-Highway Transmissions (Cat Truck) Transmission Hydraulic Control
2013/09/20 A Rework Procedure for the Power Access Stairway (PAS) On Certain Off-Highway Trucks is Now Available {7253}
2013/09/27 New Software Is Now Available for All Cat® Products With The Product Link 522 System {7606}
Rework Procedure for the PAS (Powered Access Stairway) on Certain Off-Highway Trucks{0679, 7253, 7254, 7255} Rework Procedure for the PAS (Powered Access Stairway) on Certain Off-Highway Trucks{0679, 7253, 7254, 7255}
LC5000, LC6100, and LC7000 Electric Power Generation Exciter Armature - Remove and Install
C280-16 Engine Priority Valve - Install
3512C Petroleum Engines with Dynamic Gas Blending Data Link - Test
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 144-1666 Generator through 144-1766 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 136-6610 Generator through 136-6641 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 144-1964 Generator through 144-2088 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 149-2447 Generator through 150-9152 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 158-6410 Generator through 163-8546 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 164-0975 Generator through 164-4946 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 173-7078 Generator through 194-6563 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 203-5749 Generator through 324-5120 Generator
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for 6I-0053 Generator through 6I-4860 Generator
2013/11/11 An Improved ARD Combustion Head is Now Used on the Tier 4 Engines of Certain Machines {108B, 108E, 108M}
2013/11/21 An Improved ARD Combustion Head is Now Used on Certain Tier 4 Engines {108B, 108E, 108M}
Installation of G610 Hardware for Cat® Terrain for Motor Graders, Wheel Dozers, and Wheel Loaders {7605} Installation of G610 Hardware for Cat® Terrain for Motor Graders, Wheel Dozers, and Wheel Loaders {7605}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.