C175-16 Locomotive Engine Caterpillar


Configuration Parameters

Usage:

C175-16 R1X
Use this procedure if the diagnostic code in Table 1 is active.

Table 1
Codes for the Configuration Parameters 
CDL Code  Code Description  Comments 
268-2  Programmed Parameter Fault : Erratic, Intermittent, or Incorrect  The Electronic Control Module (ECM) detects that one or more of the programmable parameters have not been programmed.
The ECM may use a default torque map or the ECM may limit the engine to low idle.
The code remains active while the parameter is unprogrammed. The code will never be logged. 

System configuration parameters are parameters that affect emissions, power of the engine, and other features that define the characteristics of the engine subsystems. The parameters are preprogrammed at the factory. You may need to reprogram the system configuration parameters if the ECM is replaced and/or if you reprogram the engine rating. You do not need to reprogram the system configuration parameters if you replace the flash file. Caterpillar Electronic Technician (ET) can be used to view the values for these parameters. Certain system configuration parameters are stamped on the engine information plate.

If a programmable parameter has not been programmed, the ECM will generate a 268-2 diagnostic code. The programmable parameter that is not programmed is also displayed on Cat ET.



Illustration 1g02780516

Illustration 1 shows the parameters that are not programmed, or may be programmed outside the acceptable range. The parameters that are not programmed, or programmed outside the acceptable range are listed below the 268-2 code. These parameters will be set to the factory default value. Certain aspects of the engines performance and engine monitoring may be affected.

If "Injector Trim" is displayed below a 268-2 diagnostic code on Caterpillar Electronic Technician (ET), refer to Troubleshooting, "Injector Trim File - Install".

Parameters for the Engine ECM

ECM Identification Parameters

Equipment ID

"Equipment ID" allows the customer to enter a description into the ECM in order to identify the installation. A maximum of 17 characters may be entered in the field. This parameter is only for reference by the customer. This parameter is not required.

Engine Serial Number

Program the "Engine Serial Number" to match the engine serial number that is stamped on the engine information plate.

Note: When you are requesting factory passwords, always use the engine serial number that is resident in the ECM.

ECM Serial Number

The "ECM Serial Number" is stored in the memory of the ECM. The "ECM Serial Number" can be accessed by the use of the service tool.

Software Group Part Number

This parameter identifies the part number of the flash file that is currently installed in the ECM.

Software Group Release Date

This parameter identifies the release date of the flash file that is currently installed in the ECM.

Software Group Description

This parameter identifies the description of the application for the flash file that is currently installed in the ECM.

Selected Engine Rating

Rating Number

The rating number corresponds to the selected set of performance maps that has been selected for this application. There may be more than one set of performance maps that are available for this engine. All of the maps are resident in the flash file for the engine.

Rated Frequency

This parameter defines the line frequency of the generator set.

Rated Engine Speed

The optimum speed of the engine under the rated load.

Rated Real Genset Power

This parameter defines the output power of the generator set in kilowatts.

Rated Apparent Genset Power

The kVA rating of the generator set.

Rating Configuration

This parameter identifies the performance maps that are in the software.

Engine Rating Application Type

This parameter defines the type of application that defined the configuration of the engine.

Engine/Gear Parameters

Engine Acceleration Rate

The engine acceleration rate defines the maximum rate of engine acceleration and deceleration.

Table 2
Minimum  Default  Maximum 
N/A  N/A  400 rpm/sec 

Low Idle Speed

This parameter is set to configure the low idle rpm of the engine.

Table 3
Minimum  Default  Maximum 
100 rpm  900 rpm  1369 rpm 

Engine Speed Droop

This parameter defines the allowed reduction in engine speed when full load is applied to the engine.

Table 4
Minimum  Default  Maximum 
0 Percent  3.0 Percent  8.0 Percent 

Droop Mode Selection

This parameter enables the engine to be operated in an isochronous load sharing system or in stand-alone mode.

Table 5
Options  Default 
Droop
Isochronous 
Isochronous 

Engine State Control

------ WARNING! ------

Accidental engine starting can cause injury or death to personnel working on the equipment.

To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door.

Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.


Note: Only allow qualified personnel to change the parameters that are for the engine state control.

Engine State Control Input Selection Method

This parameter identifies the type of control input selection that will be used by the ECM to identify the operating state of the engine.

Table 6
Options  Default 
Configured Value
Last Active Source
Switched Source 
Configured Value 

Engine State Control Input Configuration

This parameter identifies the type of external source that is used by the ECM in order to obtain command signals for the engine state control.

Table 7
Options  Default 
CAN Input
Hardwired Input
None 
CAN Input 

Engine State Control Secondary Input Configuration

This parameter identifies the type of secondary source that is used by the ECM in order to obtain command signals for the engine state control.

Note: This parameter is not normally used when the application is equipped with an EMCP 3.

Table 8
Options  Default 
CAN Input (Global)
CAN Input #2 (Local)
Hardwired Input
None 
Hardwired Input 

Engine State Control Default Value

If a failure occurs on the current source selected for the operating state, this parameter is used to identify the operating state of the engine. This parameter will also be used if the engine ECM cannot determine the current operating state of the engine.

Note: If this parameter is set to "Run", the control system may start the engine unexpectedly. Only allow qualified personnel to change this parameter.

Table 9
Options  Default 
Last Good Value
Run
Stop 
Last Good Value 

Note: The "Run" setting is not recommended for use with the EMCP 3.

Engine State Control Hardwired Input Type Configuration

This parameter configures the type of input that is used for engine state control when the source is wired directly to the ECM. The "Energized to Switch State" refers to a momentary contact switch that is used for the start/stop control.

Note: This parameter is not normally used when the application is equipped with an EMCP 3.

Table 10
Options  Default 
Energized to Run
Energized to Shutdown
Energized to Switched State 
Energized to Run 

Remote Emergency Stop (E-Stop) Switch Input Type Configuration

This parameter defines the type of emergency stop switch that is installed on the application.

Table 11
Options  Default 
Not Installed
Normally Open
Normally Closed (to Ground) 
Normally Open 

Note: Use the Normally Open value for use with the EMCP 3.

Cooldown Duration

This parameter defines the duration of engine operation at the cooldown speed. Programming this parameter to 0 will disable this function.

Table 12
Minimum  Default  Maximum 
0 Minutes  3 Minutes  223 Minutes 

Engine Speed Control

Desired Speed Input Configuration

This parameter defines the type of input signal that is delivered to the ECM for speed control.

Table 13
Options  Default 
CAN Input
PWM 
CAN Input 

Note: Configure this parameter to CAN Input for use with the EMCP 3.

Note: Use the PWM value for use with the load share module.

Low Idle Speed

This parameter is set to configure the low idle rpm of the engine.

Table 14
Minimum  Default  Maximum 
N/A  1000 rpm  N/A 

Secondary Desired Speed Input Configuration

This parameter defines the type of input signal that is delivered to the ECM for the secondary speed control.

Note: This parameter is not normally used when the application is equipped with an EMCP 3.

Table 15
Options  Default 
CAN Input
Not Installed
PWM 
Not Installed 

Engine Prelubrication

Engine Pre-Lube

Programming this parameter to "Disabled" will disable the function. Program this parameter to "Disabled" if the function is not being used or installed on this engine. Diagnostics will be suspended for the pre-lube system.

Table 16
Options  Default 
Disabled
Enabled 
Enabled 

Engine Pre-Lube System Configuration

This parameter allows the engine to be set for the continuous prelubrication. If the parameter is set to "Continuous", the pump keeps the engine prelubed continuously while the engine is not running. The engine is continuously ready for an immediate start. If the continuous prelubrication is used, the engine must be equipped with an appropriate prelubrication pump and other components. These components will prevent flooding the engine with engine oil.

Note: Setting this parameter to "Continuous" requires the use of a prelubrication pump and other components that are appropriate for this task. If the engine is improperly equipped, the engine could be flooded with engine oil and engine components may be damaged during engine starting.

Table 17
Options  Default 
Automatic
Continuous 
Automatic 

Engine Pre-Lube Time Out Period

This parameter defines the duration of operation of the prelubrication pump prior to the detection of oil pressure in the lubrication system. If the timer expires and pressure is not present in the lubrication system, the prelubrication pump will be shut down. The attempt to start the engine will be aborted.

Table 18
Minimum  Default  Maximum 
1 Second  120 Seconds  1800 Seconds 

Engine Ready to Start Pre-Lube Duration

This parameter configures the actual duration of operation for the prelubrication pump during the "Ready To Start" state of the prelubrication function. This state is entered when enough oil has been pumped into the engine in order to allow engine cranking to begin. If the engine is not immediately cranked, the prelubrication pump will continue to run in order for the engine to remain ready for starting.

Table 19
Minimum  Default  Maximum 
1 Second  100 Seconds  1800 Seconds 

Engine Continuous Pre-Lube Duration

This parameter configures the actual duration for the activation of the prelubrication pump while the pump is operating in the state of continuous prelubrication. The "Engine Prelube System Configuration" parameter must be configured to "Continuous" in order for this parameter to be initiated.

Table 20
Minimum  Default  Maximum 
2 Minutes  2 Minutes  4 Minutes 

Engine Continuous Pre-Lube Interval

This parameter is used to configure the rest time for the prelubrication pump when the pump is operating in the state of continuous prelubrication. During this rest time, the prelubrication pump is not running. The "Engine Prelube System Configuration" must be configured to "Continuous" in order for this parameter to be initiated.

Table 21
Minimum  Default  Maximum 
1440 Minutes  1440 Minutes  20160 Minutes 

Starting System

Starting System Selection Mode

This parameter defines the method for engine starting that will be used for the application. Programming the parameter to "Manual" indicates that an external system will be used as input to start the engine. Programming the parameter to "Automatic" indicates that the internal system will be used to start the engine.

Table 22
Options  Default 
Manual
Automatic 
Automatic 

Starter Pinion Engagement Detection System Enable Status

This parameter is used to set the status of the detection system that is for engagement of the starter pinion. This system is used in order to prevent damage to the components of the starting system if the starter pinion does not engage the flywheel.

Table 23
Options  Default 
Disabled
Enabled 
Enabled 

Starting System #1 Assignment (Left Side)

This parameter defines the configuration of this starting system as the primary starting system or the secondary starting system.

Table 24
Options  Default 
Primary
Secondary 
Primary 

Starting System #1 Maximum Number of Crank Cycles

This parameter defines the total number of crank cycles that are performed by the primary starting system during an attempt to start the engine. An overcrank fault is logged for Starting System #1 if the engine does not start.

Table 25
Minimum  Default  Maximum 
20 

Starting System #1 Crank Duration

This parameter defines the maximum amount of time for an attempt to start the engine. The engine will activate the starting motors for no longer than the duration that is defined in this parameter during a single attempt.

Table 26
Minimum  Default  Maximum 
1 Second  10 Seconds  30 Seconds 

Crank Terminate RPM

This parameter determines the engine rpm that the starting motors will be disengaged.

Table 27
Minimum  Default  Maximum 
100 rpm  400 rpm  500 rpm 

Engine Protection Parameters

Emergency Shutdown Override Switch Installation Status

This parameter defines the installation status of the emergency shutdown override switch. This parameter is protected by factory passwords.

Table 28
Options  Default 
Installed
Not Installed 
Not Installed 

Emergency Shutdown Override Input Configuration

This parameter defines the input configuration of the signal source that is for the emergency shutdown override.

Table 29
Options  Default 
CAN Input
Switch to Ground 
Switch to Ground 

I/O Configuration Parameters

Cold Cylinder Cutout

This parameter is programmed to "Disabled" when the engine is shipped from the factory. The parameter is not available for this application.

Table 30
Options  Default 
Disabled
Enabled 
Enabled 

Desired Speed Input Configuration

This parameter defines the type of input signal that is delivered to the ECM for speed control.

Table 31
Options  Default 
CAN Input
PWM 
CAN Input 

Note: Configure this parameter to CAN Input for use with the EMCP 4.

Note: Use the PWM value for use with the load share module.

Secondary Desired Speed Input Configuration

This parameter defines the type of input signal that is delivered to the ECM for the secondary speed control.

Note: This parameter is not normally used when the application is equipped with an EMCP 3.

Table 32
Options  Default 
CAN Input
Not Installed
PWM 
Not Installed 

System Settings

Fuel Correction Factor

This feature is not available for this application.

Governor (Proportional)Gain Percentage

This parameter is used in determining the rate of response to an engine load.

Table 33
Minimum  Default  Maximum 
100  1000 

Governor (Integral)) Stability Percentage

This parameter is used by the ECM to offset the steady state speed error when the steady state speed error is less than 20 rpm.

Table 34
Minimum  Default  Maximum 
100  1000 

Governor Transient Loop Gain Percentage

This parameter is used by the ECM to offset the steady state speed error when the steady state speed error is greater than 20 rpm.

Table 35
Minimum  Default  Maximum 
100  1000 

Desired Engine Coolant Temperature Configuration

This parameter is used to program setting for coolant temperature that will be used by the TCM for the engine.

Table 36
Minimum  Default  Maximum 
40  85  102 

Exhaust Temperature Module Installation Status

This parameter defines the installation status of the exhaust temperature module.

Table 37
Options  Default 
Installed
Not Installed 
Not Installed 

Full Load Setting (FLS)

FLS represents the adjustment to the fuel system that was made at the factory in order to fine-tune the fuel system. The correct value for this parameter is stamped on the engine information plate. Only change this value if the engine is rerated or if a new ECM has been installed. Factory passwords are required to change this parameter.

Table 38
Minimum  Default  Maximum 
−128  127 

Full Torque Setting (FTS)

FTS is like FLS. Only change this value if the engine is rerated or if a new ECM has been installed. Factory passwords are required to change this parameter.

Table 39
Minimum  Default  Maximum 
−128  127 

Security Access Parameters

Total Tattletale

The total tattletale counts the number of changes that are made to the system parameters.

CAN Communication Protocol Write Security

The CAN Communication Protocol Write Security parameter control the security required for writing information through the CAN bus.

Table 40
Value  Default 
Seed and Key
No Security 
Seed and Key 

CAN Communication Protocol Read Security

The CAN Communication Protocol Read Security parameter control the security required for reading information from the CAN bus.

Table 41
Value  Default 
Seed and Key
No Security 
Seed and Key 

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