After Failure Only
| PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER ON CERTAIN 735B, AND 740B ARTICULATED TRUCKS |
108C 108F 1075 1000
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PS53545 |
NOTE: |
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
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NOTE: |
This Program can only be administered after a failure occurs.
The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53545" as the Part Number
and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
NOTE: |
The information supplied in this service letter may not be valid after the termination date of this program.
Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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NOTE: |
This Revised Service Letter replaces the 14Aug2017 Service Letter. A change has been made to the Parts Needed. |
The existing NRS cooler can fail on certain 735B, and 740B Articulated Trucks. If the existing NRS cooler fails internally it can lead to coolant getting into the air system and potentially cause additional engine damage. |
Qty |
Part Number |
Description |
6 |
0L1352 |
BOLT |
1 |
0L2070 |
BOLT |
2 |
0S0509 |
BOLT |
1 |
0S1594 |
BOLT |
1 |
2B2695 |
BOLT |
1 |
3E4352 |
WASHER-HARD |
2 |
4F7957 |
BOLT |
7 |
5M2894 |
WASHER-HARD |
2 |
5P0537 |
WASHER-HARD |
2 |
7L6580 |
SEAL-O-RING |
1 |
8S0023 |
CLIP |
1 |
8S0024 |
CLIP |
1 |
8T9588 |
SEAL-O-RING |
3 |
9N5085 |
CLAMP-V-BAND |
1 |
3249290 |
BELLOWS AS |
1 |
4456881 |
HOSE |
1 |
4493065 |
COOLER AS-NRS |
1 |
4930357 |
TUBE AS-WATER |
1 |
4930358 |
TUBE AS-WATER |
1 |
4931489 |
BRACKET AS |
1 |
5097456 |
BRACKET-MOUNTING |
4 |
5103002 |
CLAMP AS |
2 |
5234273 |
CLAMP-BAND |
1 |
5334567 |
BRACKET AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 5% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
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Replace the failed NRS cooler with the new NRS cooler and water lines design following the instructions outlined in Service Magazine, M0085195, "A New NOx Reduction System Cooler Group and Water Lines Group Is Now Used on Certain C15 and C18 Tier 4 Engines".
For additional system checks that may be required, reference Special Instruction, M0069778, "System Check after an NOx Reduction System (NRS) Cooler Failure for C9.3 through C18 Tier 4 Engines".
Refer to Special Instruction, M0070968, "Coolant Drain and Vacuum Fill Procedure For Certain C9.3 Through C18 Tier 4 Engines", for proper coolant drain and fill procedure.
Pressure test the coolant system to verify no leaks are present using the "Testing the Radiator and Cooling System for Leaks" procedure in UENR0937 prior to starting machine once the rework is completed. |
Product smu/age whichever comes first |
Caterpillar |
Dealer Suggested |
Customer Suggested |
Parts % |
Labor Hrs% |
Parts % |
Labor Hrs% |
Parts % |
Labor Hrs% |
0-6000 hrs, 0-48 mo |
100.0% |
100.0% |
0.0% |
0.0% |
0.0% |
0.0% |
6001-8000 hrs, 49-60 mo |
33.0% |
50.0% |
0.0% |
0.0% |
50.0% |
50.0% |
NOTE: This is a 4.0-hour job
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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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