PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPLEMENT, STEERING, PILOT, AND BRAKING PUMP ON CERTAIN R1600, R1600G, AND R1600H LOAD HAUL DUMP MACHINES
Usage:
TEBE5681-00
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| 19Apr2017 |
U-216
A-141
D-169
O-176
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPLEMENT, STEERING, PILOT, AND BRAKING PUMP ON CERTAIN R1600, R1600G, AND R1600H LOAD HAUL DUMP MACHINES |
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| 5055 | PS45450 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45450" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Apr2019 |
PROBLEM
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| The 9T-5114 Bolts in the 121-4512 Implement, Steering, Pilot and Braking Pump may break resulting in failure of the 100-2870 Cartridge Group and loss of implement function on certain R1600, R1600G, and R1600H Load Haul Dump machines. |
AFFECTED PRODUCT
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| Model | Identification Number |
| R1600 | 9EW75001, 77008-77011 9XP00214, 1101-1116 |
| R1600G | 9PP75001-75007, 77001-77003, 78001-78012 9YZ00514-01048, 75001-75004, 77001-77007, 78001, 78003-78008, 78011-78012 |
| R1600H | 9SD00100-00279 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 1K4649 | SPACER |
| 1 | 1P3705 | SEAL-RECTANGULAR |
| 4 | 1P4579 | FLANGE-SPLIT |
| 2 | 3J1907 | SEAL-O-RING-STOR |
| 1 | 4J0522 | SEAL-O-RING |
| 3 | 4J0524 | SEAL-O-RING |
| 2 | 4J5267 | SEAL-O-RING |
| 1 | 5F3106 | SEAL-O-RING |
| 2 | 5P7470 | CLIP-HALF SLOT |
| 2 | 5P7471 | CLIP-HALF TANG |
| 2 | 5P7703 | GROMMET |
| 1 | 6D4246 | CLIP-LOOP |
| 1 | 6V0852 | CAP-DUST |
| 1 | 6V3965 | ADAPTER-STR |
| 1 | 6V8076 | ADAPTER-ELBOW |
| 1 | 6V9027 | SEAL-O-RING |
| 2 | 7K1181 | STRAP-CABLE |
| 6 | 7X0345 | BOLT |
| 4 | 7X0352 | BOLT |
| 4 | 7X0353 | BOLT |
| 2 | 8C3205 | FLANGE-SPLIT |
| 4 | 8C4436 | BOLT |
| 1 | 8S4950 | CAP |
| 380 | 8T2917 | HOSE (380MM) (15IN) |
| 8 | 8T4121 | WASHER-HARD |
| 10 | 8T4122 | WASHER-HARD |
| 4 | 8T4182 | BOLT-HEX HEAD |
| 4 | 8T4195 | BOLT-HEX HEAD |
| 11 | 8T4223 | WASHER-HARD |
| 1 | 8T4835 | BOLT |
| 2 | 8T8917 | BOLT-HEX HEAD |
| 4 | 8T8919 | BOLT |
| 1 | 8T9402 | CLAMP-HOSE |
| 1 | 0303978 | ADAPTER-STR |
| 1 | 0307947 | ADAPTER-ELBOW |
| 1 | 1357940 | SEAL-O-RING |
| 4 | 1411666 | CLAMP-HOSE |
| 800 | 1602252 | SLEEVE-BULK (800MM) |
| 1 | 2147568 | SEAL-O-RING-STOR |
| 1 | 2733952 | ADAPTER |
| 1 | 4736041 | PUMP GP-GR C |
| 1 | 4903524 | HOSE AS |
| 1 | 4903525 | TUBE AS |
| 1 | 4903527 | HOSE AS |
| 1 | 4903530 | HOSE AS |
| 1 | 5020738 | HOSE AS |
| 1 | 5020739 | HOSE AS |
| 1 | 5172399 | HOSE AS |
| 1 | 5172408 | MANIFOLD |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 12% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Refer to M0067830, Special Instruction, "Procedure to Rework the Implement, Steering, Pilot, and Braking Pump on R1600G and R1600H Load Haul Dump Machines", to complete the Rework Procedure. 1. Replace the existing 121-4512 Implement, Steering, Pilot, and Braking Pump with a new 473-6041 Implement, Steering, Pilot, and Braking Pump. 2. Replace other parts as directed by M0067830. |
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SERVICE CLAIM ALLOWANCES
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0-36 mo |
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37-48 mo |
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| NOTE: This is a 24.0-hour job | ||||||
| Note: An additional 4.0 hours is allowed for and After Failure repair. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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