PRODUCT SUPPORT PROGRAM FOR REPLACING THE ECM BRACKET ASSEMBLIES ON CERTAIN 797F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE ECM BRACKET ASSEMBLIES ON CERTAIN 797F OFF-HIGHWAY TRUCKS

Usage:

TEBE4579-01

27Oct2017
(Revised 26Sep2018)


U-587
A-420
D-497
O-493

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE ECM BRACKET ASSEMBLIES ON CERTAIN 797F OFF-HIGHWAY TRUCKS

3168 1408 7750
PS45660
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45660" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces 27Oct2017 Service Letter. Changes have been made to the Termination Date and the Affected Product.


TERMINATION DATE

30Nov2018

PROBLEM

The current ECM mounts can fail, resulting in damage to the ECM, along with intermittent electrical problems on certain 797F Off-Highway Trucks.

AFFECTED PRODUCT

Model Identification Number
797F  LAJ00141-00157, 183-184, 188-194, 197-215, 222-228, 251-255, 262, 264, 266-269, 275-277, 280, 282-283, 285, 287, 291-293, 295-298, 300, 303, 305, 308-314, 316-322, 325-341, 343-344, 349-351, 358, 360, 362, 365, 368, 370, 372-373, 375, 378, 380-385, 387, 389-391, 393-394, 396, 399-400, 403, 407, 409, 412-413, 416-417, 421, 442-446, 451-452, 458-461, 464-466, 468, 476-477, 483, 491-494, 502-536, 538, 542-543, 554-565, 569-571, 573-584, 596, 612
797F XQ  WSP00100-00129

PARTS NEEDED

Qty

Part Number Description
1 5P8245 WASHER-HARD
4 6I1418 SPACER-EXHAUST
1 6V1819 BOLT
3 6V3918 BOLT-HEX HEAD
2 6V4248 BOLT
2 6V5839 WASHER-HARD
2 6V5844 BOLT-HEX HEAD
1 6V7673 BOLT-HEX HEAD
1 6V9028 SEAL-O-RING
1 8C3076 SEAL-O-RING-STOR
1 8T0100 BOLT-HEX HEAD
1 8T0106 BOLT
1 8T0643 BOLT
1 8T4224 WASHER-HARD
8 8T9405 BOLT-HEX SKT HD
1 8X6418 STRAP AS-GROUND
8 9N0869 WASHER-HARD
2 9X8268 WASHER
8 0966166 WASHER-HARD
2 0969986 BOLT-HEX HEAD
8 1130919 BOLT-HEX SKT HD
4 1682067 MOUNT AS
4 1895358 BOLT-HEX HEAD
1 1904885 SPACER
4 1984767 WASHER-HARD
8 2431277 WASHER-HARD
1 3102263 SPACER
1 3160487 SPACER-HARD
1 3330140 BRACKET
8 4675344 MOUNT-ISOLATION
1 4791493 BRACKET AS
1 4791494 BRACKET AS
1 4791498 BRACKET
1 4791499 BRACKET AS
4 5078846 CLIP AS-RETAINER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Rework the following engines in dealer parts stock and/or dealer exchange inventory:
797F Engine Arrangements: 2621300, 2822060, 2863503, 3981020, 3300200, 2863503, 3601647, 3659323, 3659326, 3659327, 3659328, 3659329, 4170588, 4188764, 4213013, 4213014, 4233501, 4233502, 20R1363, 20R1494, 20R1495, 20R1496, 20R4668
Service Replacement C175-20 Engines with a LLM, A4K, ZK3, HN4 prefix.

Replace the existing ECM bracket assemblies and install the series isolation mount system. Refer to Special Instruction, M0078251.

Refer to Service Magazine, M0080940 for the installation of the 5078846 Wiring Harness Retainer Clips.

 
 
****Affected Product****
Replace the existing ECM bracket assemblies and install the series isolation mount system. Refer to Special Instruction, M0078251.

Refer to Service Magazine, M0080940 for the installation of the 5078846 Wiring Harness Retainer Clips.

Note: After once installed, the 1682067 Isolation Mounts need to be inspected, and if damaged, replace the isolation mounts during the regular Engine Mid-Life service.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for each engine reworked in dealer parts stock and/or dealer exchange inventory.

The parts listed in the Parts Needed and 2 hours will be allowed for each engine that is reworked in dealer parts stock and/or dealer exchange inventory.

NOTE: Include engine serial number in additional comments field of the claim.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-15000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
15001-19000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
19001-24000 hrs,
37-48 mo 
33.0%
0.0%
0.0%
0.0%
50.0%
100.0%
 NOTE: This is a 4.0-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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