PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPROVED FRONT AUXILIARY DRIVE GEAR ON CERTAIN 777D OFF-HIGHWAY TRUCKS DURING ENGINE RECONDITIONING Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPROVED FRONT AUXILIARY DRIVE GEAR ON CERTAIN 777D OFF-HIGHWAY TRUCKS DURING ENGINE RECONDITIONING

Usage:

TEBE4567-00

01Jul2016


J189
J19D
J19L
J210
J211
J218
J219
J21T
J248
J361
J363

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPROVED FRONT AUXILIARY DRIVE GEAR ON CERTAIN 777D OFF-HIGHWAY TRUCKS DURING ENGINE RECONDITIONING

1207
PS90610
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90610" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jul2018

PROBLEM

The existing 153-1243 Gear As. (Cluster gear), part of the auxiliary drive group on 777D Off-Highway Trucks is failing prematurely.

AFFECTED PRODUCT

Model Identification Number
777D  FKR00253, 263, 267, 272, 297-298, 303-308, 317, 325, 329-330, 396, 399-400, 405, 431, 433, 435, 452-458, 469-470, 472-475, 477-479, 486-487, 489, 491, 511, 515, 626-629, 663-668, 706-708, 716, 718-725, 739, 764, 773-775, 778-779, 786, 788-796, 809, 874-880, 882-883, 885, 901, 946, 955-958, 963-965, 968, 972-976, 1033, 1039, 1053, 1055-1058, 1067-1077, 1115-1117, 1119-1122, 1124, 1138-1139, 1141, 1143, 1149-1154, 1156-1157, 1187-1188, 1192, 1194, 1203-1210, 1232, 1249-1252, 1254, 1256, 1284-1285, 1307-1311, 1313-1322, 1324, 1327, 1329-1331, 1397-1400, 1404, 1406, 1435, 1449, 1472-1475, 1477-1479, 1481-1488, 1498-1499, 1501-1504, 1564-1568, 1570-1573, 1577-1581, 1585, 1590-1591, 1623, 1634, 1654, 1668-1675, 1677, 1680-1681, 1696-1699, 1704, 1706-1707, 1731-1733, 1735, 1739, 1749-1762, 1764-1767, 1769-1779, 1788-1792, 1794-1795, 1798-1809, 1843-1851, 1853-1854, 1869-1874, 1881-1882, 1888, 1890-1891, 1895-1912, 1929-1939, 1956-1969, 1984-1986, 2027, 2034, 2045, 2047-2051

PARTS NEEDED

Qty

Part Number Description
1 4202042 GEAR AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the old 153-1243 Gear with new 420-2042 Gear during engine reconditioning

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-22000 hrs,
0-96 mo 
33.0%
0.0%
0.0%
100.0%
50.0%
0.0%
 NOTE: This is a 12.0-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Part age or Engine age will apply for this support program irrespective of previous repair done



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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