PRODUCT SUPPORT PROGRAM FOR REPALCING CERTAIN PARTS IN THE TRANSMISSIONS FOR CERTAIN 777F, 777F OEM, AND 777G OFF-HIGHWAY TRUCK Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPALCING CERTAIN PARTS IN THE TRANSMISSIONS FOR CERTAIN 777F, 777F OEM, AND 777G OFF-HIGHWAY TRUCK

Usage:

TEBE4570-00

20Apr2016


R120

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPALCING CERTAIN PARTS IN THE TRANSMISSIONS FOR CERTAIN 777F, 777F OEM, AND 777G OFF-HIGHWAY TRUCK

1001 3030 3067 3160 3064 7551
PS90580
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90580" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Oct2028

PROBLEM

The existing gears used in train two of the transmission planetary group should be replaced at PCR on certain 777f, 777f OEM, and 777G Off-Highway Truck. Reuse of these gears may result in fracture of the friction discs in clutch 3. New friction discs and clutch plates should also be installed.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
777G  TNM00106-00109, 123
*******Group  2*******
777F  JRP02669, 2682, 2697, 2699, 2703, 2705, 2786, 2803-2804, 2824-2825, 2835-2836, 3094, 3099, 3103
777F OEM  JXP00217-00218

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 3375270 ELEMENT AS-XMSN
1 4417010 KIT-DT GASKET
1 4472962 KIT-DT BEARING
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 3283655 ELEMENT AS-XMSN
1 4417010 KIT-DT GASKET
1 4472962 KIT-DT BEARING
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Please refer to Disassembly and Assembly Transmission Planetary - Disassemble and Assemble, RENR8304.

This containment program can only be administered in conjunction with 29Feb2016 Service Letter PS44968 - TEBE3738.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-10000 hrs,
0-60 mo 
100.0%
0.0%
0.0%
0.0%
0.0%
100.0%
10001-15000 hrs,
61-90 mo 
67.0%
0.0%
0.0%
0.0%
25.0%
100.0%
15001-20000 hrs,
91-120 mo 
33.0%
0.0%
0.0%
0.0%
50.0%
100.0%
20001-25000 hrs,
121-150 mo 
0.0%
0.0%
0.0%
0.0%
75.0%
100.0%
 NOTE: This is a 0.0-hour job for Group 1
This program is intended to implemented at PCR. No labor will be allowed.

This program can only be administered in conjunction with 29Feb2016 Service Letter PS44968 - TEBE3738.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-10000 hrs,
0-60 mo 
100.0%
0.0%
0.0%
0.0%
0.0%
100.0%
10001-15000 hrs,
61-90 mo 
67.0%
0.0%
0.0%
0.0%
25.0%
100.0%
15001-20000 hrs,
91-120 mo 
33.0%
0.0%
0.0%
0.0%
50.0%
100.0%
20001-25000 hrs,
121-150 mo 
0.0%
0.0%
0.0%
0.0%
75.0%
100.0%
 NOTE: This is a 0.0-hour job for Group 2
This program is intended to implemented at PCR. No labor will be allowed.

This program can only be administered in conjunction with 29Feb2016 Service Letter PS44968 - TEBE3738.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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