PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4635278 LEFT HAND ENGINE WIRING HARNESS ON CERTAIN 793F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4635278 LEFT HAND ENGINE WIRING HARNESS ON CERTAIN 793F OFF-HIGHWAY TRUCKS

Usage:

TEBE3589-01

04Sep2015
(Revised 21Oct2015)


U-475
A-344
D-405
O-408

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4635278 LEFT HAND ENGINE WIRING HARNESS ON CERTAIN 793F OFF-HIGHWAY TRUCKS

1408 7750
PS44850
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44850" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 04Sep2015 Service Letter. Changes have been made to the Action Required.


TERMINATION DATE

30Sep2017

PROBLEM

The J1939 CAN data link may be pinned incorrectly on the 463-5278 Harness Assemblies on certain 793F Off-Highway Trucks.

AFFECTED PRODUCT

Model Identification Number
793F  SSP01072-01074, 1078-1087, 1091-1102, 1108-1125, 1129, 1131-1132
793F OEM  SXP00101-00103
793F XQ  SND00132-00133

PARTS NEEDED

No parts needed for this program

ACTION REQUIRED

****Parts Stock ****

Rework the following 3981018 and 4576736 Engines in dealer parts stock and/or dealer exchange inventory:

Engine Serial Number
B7B01934
B7B01935
B7B01938
B7B01939
B7B01940
B7B01941
B7B01942
B7B01943
B7B01945
B7B01946
B7B01947
B7B01948
B7B01952
B7B01954
B7B01959
B7B01980
B7B01981
B7B01982
B7B01988
B7B01989
B7B01991
B7B01992
B7B01994
B7B01996
B7B01997
JTL01148
JTL01150
JTL01151
JTL01156

Refer to the Action Required for the Affected Product for rework instructions.

 
 
****Affected Product****
On the EL-C1 connector, the wires landed at pins 58 and 61 may need to
be switched. Pin 61 should be CAN+,YL-19 and Pin 58 should be Shield,CU
-19. The correct wires are shown in Image 1.

At the EL-C24 connector, the wires landed at pins 37 and 39 may need to
be switched. Pin 37 should be CAN+, YL-19 and Pin 39 should be Shield,
CU-19. The correct wires are shown in Image 2.
Image1
Image2

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for each engine reworked in dealer parts stock and/or dealer exchange inventory. Include engine serial number and arrangement number in the claims story.
2 hours is allowed for each engine that is reworked.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-20000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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