EMISSIONS UPGRADE GROUPS FOR SELECT 3300 ENGINE OFF-HIGHWAY APPLICATIONS Caterpillar


EMISSIONS UPGRADE GROUPS FOR SELECT 3300 ENGINE OFF-HIGHWAY APPLICATIONS

Usage:

 Information Release Memo

ER05-01 

 
  CAT?

Reman  

 

  June 2005

EMISSIONS UPGRADE GROUPS FOR SELECT 3300 ENGINE OFF-HIGHWAY APPLICATIONS

Announcement

Caterpillar announces the release of emissions upgrade groups for specific 3300 engine--off-highway applications. Emissions upgrade groups include the components necessary to upgrade an unregulated engine to US EPA Tier 1 emissions levels. The upgrade groups are released as kits and can be used by Caterpillar? Dealers during engine overhaul. The primary components are the turbocharger, fuel pump/governor, nozzles, and cylinder packs. The servicing dealer must follow specific installation instructions and submit a validation form to Caterpillar in order to receive an emissions label for the engine.

Features and Benefits

Lower Emissions - Caterpillar has validated that unregulated 3306 engines can meet Tier 1 emissions levels when the emissions components, designed for previously certified Tier 1 3306 engines, are properly installed by a Caterpillar Dealer. Caterpillar Inc. can provide average emission data, however if actual emission levels are needed an emission test will be needed on that engine.

Installation - The emissions upgrade groups are released as "paper" kits. The kits include all of the emissions upgrade parts needed to achieve Tier 1 emissions levels. The fuel pump and governor are pre-assembled and tested. The dealer will need to set the fuel pump to the correct setting using a dyno and the test spec. The kit parts are adaptable to the original air lines and muffler design.

Validation - After the installation process is completed, an emissions label will be provided. The label will be an indicator in the field that the engine can achieve lower emissions levels than the original design.

Reliability - The emissions upgrade groups include the same proven components that are used on later model Tier 1 engines.

Serviceability - The engine will receive a new arrangement number and information label. Maintenance schedules will not change.

Coverage

The following table includes the current applications. Additional solutions for different applications are scheduled for release during 2005.
 

3306 Emissions Upgrade Groups

Application Original
Engine Ar.
Emissions Upgrade Group (Paper Kit) 1 Parts to Order (Quantity/Part Number) Special Instruction
D6H

1W-2630, 4P-2971, 4P-2973, 6I-2094, 6I-2095, 6I-2096, 6I-2097, 7C-0501

267-5717

1/ 268-3748 Installation Kit
1/ 10R-2837 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly

REHS2575

12G

2W-0819, 2W-4483

274-5176

1/ 274-5179 Installation Kit
1/ 10R-3165 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly

REHS2608

14G 7W-4102, 7W-4104

274-5177

1/ 274-5180 Installation Kit
1/ 10R-3165 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly

REHS2611

140G 2W-0820, 2W-4487

274-5178

1/ 274-5181 Installation Kit
1/ 10R-3163 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly

REHS2609

140G VHP 7W-1766

274-5190

1/ 274-5182 Installation Kit
1/ 10R-3163 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly

REHS2610

   1 These are "paper" kits so all part numbers will have to be ordered individually. The most current consist can be viewed using TMI.

Installation Process

The special instructions provide the information needed to install the 3306 emissions upgrade groups. Refer to the appropriate service manual for basic engine installation procedures. The following flowchart outlines the basic process.

Core Acceptance

Core Acceptance Criteria for Caterpillar Remanufactured fuel nozzles is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details.

Core Management

Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.

For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com

If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help@cat.com.

Warranty

All new and reman parts carry the standard parts warranty. Refer to the appropriate Caterpillar warranty bulletin.
 

 
PELJ0532

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