PSP FOR INSTALLING A NEW PROPEL CONTROL ORIFICE IN CERTAIN CB- 434 COMPACTORS - PS4596 - MAILED US AND CANADA, CACO Caterpillar


PSP FOR INSTALLING A NEW PROPEL CONTROL ORIFICE IN CERTAIN CB- 434 COMPACTORS - PS4596 - MAILED US AND CANADA, CACO

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Caterpillar: Confidential Yellow

PSP FOR INSTALLING A NEW PROPEL CONTROL ORIFICE IN CERTAIN CB- 434 COMPACTORS - PS4596 - MAILED US AND CANADA, CACO

NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.




April 25, 1991
U-82
A-57
PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW PROPEL CONTROL ORIFICE IN
CERTAIN CB-434 COMPACTORS
3209   PS4596
NOTE: This Program can be administered either before or after a
failure. In either case the decision whether to apply the Program
is made by the dealer. When reporting the repair, use "PS4596"
as Part Number, "7755" as Group Number, and "96" as Description
Code.

Termination Date

April 30, 1992

Problem

The propel sensitivity for acceleration, deceleration, and changing direction
on certain CB-434 Compactors may be more aggressive than desired.

Affected Product

Model Identification Number
CB-434 3TF1-137

Parts Needed

1 - 6R4333 Orifice
1 - 5E8753 Gasket

Action Required

If the customer requests smoother operation of the controls for acceleration,
deceleration, and changing direction, a new control orifice can be installed
as follows:
1. Remove the 9N6007 Filter-Remote Engine Oil.
2. Disconnect the two 5E8376 Hose Assemblies at the pump hydraulic control
and cap them to prevent contamination. Remove the 5E9894 Hose Assembly
(return to tank) and plug to prevent draining the hydraulic tank.
3. Use a 5 mm allen wrench. Remove the six 5E8787 Cap Screws and lift the
control away from the housing.
4. The orifice check valve is located at the surface of the pump housing
face in the control block. Remove the spring retainer and spring from
the orifice check valve cavity and then remove the existing orifice
check valve and replace it with the new 6R4333 Orifice Check Valve.
5. Replace the 5E8753 Control Block gasket and engage the pin on the
control linkage in the mating hole in the link attached to the
swashplate. Position the control in place against the pump housing,
align the gasket and install the cap screws. Tighten the cap screws to
a torque of 16 N.m (12 lb ft).
6. Replace the 9N6007 Filter and check to make sure the engine oil level is
correct. Connect the two 5E8376 Hose Assemblies and the 5E9894 Hose
Assembly that were disconnected in Step 2.
7. Operate the machine to verify smooth propel modulation.
****** IMAGE: SEBE4575.00001.001
CAPTION: Variable Displacement Pump

Service Claim Allowances

Product Caterpillar Dealer Suggested Customer Suggested
smu Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
(D/N) (Cost)  (C/L) (Sell)
0-2000 100% 1 0 0 0 0
NOTE: This is a 1-hour job.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts
handling.

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