XQ2000 Power Module Caterpillar


Maintenance Interval Schedule

Usage:

3516B ME8
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

An authorized operator may perform the maintenance items with daily intervals. An authorized operator may perform the maintenance items with intervals of every week. The maintenance that is recommended for all other maintenance intervals must be performed by an authorized service technician or by your Cat dealer.

The user is responsible for the performance of all maintenance which includes the following items: performing all adjustments , using proper lubricants, fluids, and filters and replacing old components with new components due to normal wear and aging .

Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.

Choose the interval that occurs first in order to determine the correct maintenance interval: fuel consumption , service hours and calendar time . Products that operate in severe operating conditions may require more frequent maintenance.

All of the following will affect the oil change interval: operating conditions , fuel type , oil type and size of the oil sump . Scheduled oil sampling analyzes used oil in order to determine if the oil change interval is suitable for your specific engine.

In the absence of scheduled oil sampling, replace the engine oil and filters according to the following intervals:

If the engine has a shallow oil sump, change the oil after every 250 service hours.

If the engine has a standard oil sump, change the oil after every 500 service hours.

If the engine has a deep oil sump, change the oil after every 1000 service hours.

Refer to this Operation and Maintenance Manual , "Engine Oil and Filter - Change" in order to determine the oil change interval that is suitable for your specific engine.

To determine the maintenance intervals for the overhauls, refer to this Operation and Maintenance Manual , "Maintenance Recommendations" .

Unless other instructions are provided, perform maintenance and perform repairs under the following conditions:

The starting system is disabled.

The engine is stopped.

The generator does not pose an electrical shock hazard.

The generator is disconnected from the load.

When Required

Battery - Recycle
Battery - Replace
Battery or Battery Cable - Disconnect
Engine - Clean
Fuel System - Prime
Generator - Dry
Generator Set - Test
Generator Winding - Test
Varistor - Inspect

Daily

Air Inlet Filter - Inspect/Clean/Test
Coolant Level - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Generator - Inspect
Generator Load - Check
Voltage and Frequency - Check
Walk-Around Inspection

Every Week

Battery Charger - Check
Generator Bearing Temperature - Test/Record
Power Factor - Check
Space Heater - Test
Stator Winding Temperature - Test

Every 250 Service Hours

Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Generator Bearing - Lubricate
Hoses and Clamps - Inspect/Replace
Radiator - Clean

Initial 500 Service Hours (or at first oil change)

Speed Sensor - Clean/Inspect

Every 500 Service Hours

Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace

Every 1000 Service Hours

Engine Crankcase Breather - Clean
Engine Protective Devices - Check
Fuel System Secondary Filter - Replace
Fuel Tank Strainer - Clean
Generator Winding Insulation - Test

Every 1000 Service Hours or 1 Year

Coolant Sample (Level 2) - Obtain

Every 2000 Service Hours

Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Generator Set Vibration - Inspect
Turbocharger - Inspect

Every 2000 Service Hours or 6 Months

Stator Lead - Check

Every 3000 Service Hours or 3 Years

Coolant (DEAC) - Change
Coolant Extender (ELC) - Add

Every 4000 Service Hours

Engine Valve Lash - Check

Every 6000 Service Hours or 3 Years

Water Pump - Inspect

Every 6000 Service Hours or 6 Years

Alternator - Inspect
Coolant (ELC) - Change
Coolant Temperature Regulator - Replace
Speed Sensor - Clean/Inspect
Starting Motor - Inspect

Every 7500 Service Hours or 1 Year

Rotating Rectifier - Check

Overhaul

Generator Bearing - Inspect
Overhaul Considerations

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