Required Tools | |||
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Tool | Part Number | Part Description | Qty |
A | 1U-7638 | Magnetic Holding Tool | 18 |
B | 201-4211 | Camshaft Pilot | 1 |
201-4212 | Camshaft Pilot | 1 |
Start By:
- Remove the rocker arms and shafts.
- Remove the front cover.
- Remove the camshaft position sensor.
- Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing bolt in the flywheel.
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Illustration 1 g01878122 - Install Tooling (A) in order to support the lifter. Repeat for all the remaining lifters.
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Illustration 2 g03377797 - Remove bolts (1). Remove bolt (2) and idler gear (3) for assembly purposes.
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Illustration 3 g03377807 - Remove tube assembly (6) and hose assembly (5). Remove cover (4).
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Illustration 4 g01325027 - Install Tooling (B) onto the camshaft.
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Illustration 5 g03377808 Note: Lubricate Tooling (B) for easier removal of the camshaft. Lubrication also prevents damaging the camshaft lobes and the camshaft bearings.
- Use two people to remove camshaft (7). The weight of camshaft (7) and the camshaft gear is approximately
34 kg (75 lb) . Carefully remove camshaft (7) from the engine. Support the weight of the camshaft during removal.Note: Rotate the camshaft during removal. This action will prevent the camshaft from binding in the camshaft bearings.
NOTICE |
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When installing the camshaft, make sure the number one cylinder is at top center of the compression stroke with the timing bolt installed in the flywheel. The camshaft timing is very important. The timing mark on the camshaft drive gear must line up with the timing mark on the idler gear. Refer to the Specifications Manual for more information. |
Note: Ensure that camshaft (6) and Tooling (B) are clean. Apply clean engine oil to the lobes and journals of camshaft (6) and Tooling (B).
Note: During installation of camshaft (6), rotate the camshaft in both directions in order to prevent binding in the camshaft bearing bores.
- Install camshaft (6) in the reverse order of removal.
- Ensure that the timing Marks (X) on the idler gear aligned with the timing marks on the crankshaft gear and the camshaft drive gear.
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