419-8232 Major Engine Overhaul Kit for 3412C Marine Engines{1000} Caterpillar


419-8232 Major Engine Overhaul Kit for 3412C Marine Engines{1000}

Usage:

3412C 9BR
Engine:
3412C (S/N: 9BR1-UP; 4121-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit contains a set of 12 standard rod bearings.

Note: This kit does not contain main bearings and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information, visit us at catmarinesupport.com.

Note: For access to our website, you can scan the QR code below with a QR enabled device.




Illustration 1g03323398

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Range     Parts Book Media     Disassembly and Assembly Media    
3412C     179-3232     S/N:9BR1-UP     SEBP2524     SENR1133    
179-0775
179-0773
179-0778
183-5416
238-5363 S/N:4121-UP     SEBP3959     SENR1133    
238-5357
238-5355
238-5359

Note: For ordering reference material contact your local Cat dealer.

3412C 419-8232 Major Overhaul Kit Consist

Table 2
419-8232 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
160-9874     Single Cylinder Liner Gasket Kit     12    
219-6544     After Cooler and Lines Gasket Kit     1    
234-1630     Rear Structure Gasket Kit     1    
281-0029     Single Fuel Injector Gasket Kit     12    
419-8215     Central and Lower Structure Gasket Kit     1    
419-8222     Front Structure Gasket Kit     1    
419-8601     Single Cylinder Head Gasket Kit     2    
419-9849     Fuel System Gasket Kit     1    
420-8545     Oil Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
2B-2695     Bolt     4    
2K-4973     Locknut     1    
2N-2766     Locknut     24    
2N-8109     Clamp     1    
2P-1974     Taperlock Stud     3    
2S-2760     Spring     1    
3B-1915     Bolt     2    
3D-2824     O-Ring Seal     1    
3G-2292     Locking Bolt     5    
3K-3256     Taperlock Stud     3    
3M-0496     Taperlock Stud     1    
4F-9081     Stud     1    
4H-9541     Gasket     1    
4L-8337     O-Ring Seal     2    
4M-1336     Ferrule     1    
4N-0342     Plate     1    
4N-0685     Bushing     5    
4N-6143     Special Spacer     1    
4N-6658     Bushing     2    
4N-8150     Spring     2    
5F-0304     Plug     2    
5H-8985     Spring Pin     1    
5M-2894     Hard Washer     3    
5S-1188     O-Ring Seal     2    
6F-7012     Taperlock Stud     2    
6L-4428     Taperlock Stud     4    
6L-8562     Taperlock Stud     4    
6N-0977     Bushing     1    
6N-1027     Thrust Plate     1    
7C-7407     Stud     1    
7L-0520     Taperlock Stud     4    
7N-2443     Thrust Washer     1    
7W-6492     Pipe Plug     2    
7W-6534     Pipe Plug     4    
8F-4994     O-Ring Seal     1    
8M-2296     Full Nut     4    
8T-6757     Pipe Plug     6    
8T-6763     Pipe Plug     4    
8T-6767     Pipe Plug     2    
9S-4190     O-Ring Plug     7    
9S-8752     Full Nut     19    
9Y-2988     Breather As     1    
106-1792     Taperlock Stud     24    
111-2721     Felt Plug     1    
112-9217     Thrust Plate     1    
114-9224     Spacer     24    
245-8342     Gasket     1    
248-5513     Temperature Regulator     2    
272-2583     O-Ring Seal     1    
305-6843     Guide Spring     24    
328-5574     Connecting Rod Bearing     12    
392-9208     Valve Plunger     2    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 2 for location of gasket kits.

3412C Engine Gasket Kit Locations




Illustration 2g03330504

(1) Aftercooler and Lines ( 219-6544 Gasket Kit )

(2) Rear structure ( 234-1630 Gasket Kit )

(3) Single Cylinder Liner ( 160-9874 Gasket Kit )

(4) Single Cylinder Head ( 419-8601 Gasket Kit )

(5) Central and Lower ( 419-8215 Gasket Kit )

(6) Fuel System ( 419-9849 Gasket Kit )

(7) Front Structure ( 419-8222 Gasket Kit )

(8) Oil Cooler and Lines ( 420-8545 Gasket Kit )

(9) Single Fuel Injector ( 281-0029 Gasket Kit )

Gasket Kit Consists

Single Cylinder Liner (160-9874 Gasket Kit)

Table 3
160-9874 Gasket Kit (Single Cylinder Liner)    
Part Number     Part Name     Qty    
9L-5854     Filler Band     1    
110-2220     Liner Seal     1    
142-6217     O-Ring Seal     1    
142-7072     Liner Seal     1    

Refer to Illustration 2.

Aftercooler and Lines (219-6544 Gasket Kit)

Table 4
219-6544 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3J-7354     O-Ring Seal     1    
4J-0522     O-Ring Seal     1    
4N-2564     Gasket     1    
4N-4307     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     3    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    
245-8342     Gasket     2    

Refer to Illustration 2.

Rear Structure (234-1630 Gasket Kit)

Table 5
234-1630 Gasket Kit (Rear Structure)    
Part Number     Part name     Qty    
1S-4810     Oil Drain Gasket     2    
1S-6595     Oil Supply Gasket     2    
2A-1162     Gasket     4    
2M-5446     Gasket     1    
4H-7869     Gasket     1    
4H-9541     Gasket     1    
4N-0933     Gasket     2    
4W-6382     Gasket     1    
5F-3144     O-Ring Seal     2    
6V-5101     O-Ring Seal     1    
7N-7559     Gasket     1    
7W-5648     Gasket     2    
8N-3887     Gasket     1    
9L-6924     Gasket     1    
9Y-6089     Gasket     2    
112-3540     O-Ring Seal     2    
114-2687     O-Ring Seal     3    
114-4427     O-Ring Seal     1    
142-5868     Crankshaft Seal     1    
161-7293     Cylinder Gasket     1    
226-4753     Gasket     1    

Refer to Illustration 2.

Single Fuel Injector (281-0029 Gasket Kit)

Table 6
281-0029 Gasket Kit (Single Fuel Injector)    
Part Number     Part Name     Qty    
7W-4487     Special Washer     1    
9L-9098     Carbon Stop Seal     1    
114-3362     O-Ring Seal     1    
271-2489     Washer Seal     1    

Refer to Illustration 2.

Central and Lower (419-8215 Gasket Kit)

Table 7
419-8215 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
3P-0650     O-Ring Seal     3    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     2    
8J-4351     O-Ring Seal     1    
109-0078     O-Ring Seal     1    
118-5068     O-Ring Seal     1    
165-6170     Plug     3    
214-7568     O-Ring Seal     1    
234-8937     Integral Seal     1    
239-5571     Integral Seal     1    
239-5572     Integral Seal     3    
343-8888     Gasket     1    
353-1648     Oil Pan Gasket     1    

Refer to Illustration 2.

Front Structure (419-8222 Gasket Kit)

Table 8
419-8222 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
2S-6151     Gasket     1    
3J-1907     O-Ring Seal     2    
4N-0933     Gasket     1    
4N-1946     Gasket     1    
5F-3144     O-Ring Seal     1    
5M-9735     Lip Type Seal     1    
5S-2106     Lip Type Seal     1    
6N-2508     Gasket     1    
6V-4314     O-Ring Seal     1    
6V-5048     O-Ring Seal     2    
7C-0307     Gasket     4    
8T-9527     O-Ring Seal     1    
9F-4446     O-Ring Seal     1    
9X-7371     O-Ring Seal     1    
109-0072     O-Ring Seal     3    
109-0073     O-Ring Seal     1    
109-0076     O-Ring Seal     1    
112-1579     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
166-9145     Cylinder Block Gasket     1    
193-9155     Gasket     1    
214-7568     O-Ring Seal     1    
234-8937     Integral Seal     1    
239-5571     Integral Seal     1    

Refer to Illustration 2.

Single Cylinder Head (419-8601 Gasket Kit)

Table 9
419-8601 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1J-9671     O-Ring Seal     1    
3E-6772     Seal     24    
3K-0360     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4N-1156     Regulator Cover Gasket     1    
4N-1918     Wound Gasket     2    
4N-4307     Gasket     1    
4N-6295     Return Sleeve     1    
4N-7253     Chamber Gasket     6    
5P-5678     Seal     7M    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
7C-0307     Gasket     8    
7L-4774     O-Ring Seal     6    
7M-7273     Gasket     1    
8H-9204     Felt Washer     6    
8L-2779     O-Ring Seal     6    
9F-7450     Gasket     1    
9L-6924     Gasket     2    
109-0072     O-Ring Seal     5    
109-0076     O-Ring Seal     4    
112-3258     O-Ring Seal     2    
112-3540     O-Ring Seal     1    
114-4427     O-Ring Seal     1    
126-2702     Integral Seal     1    
129-9452     Exhaust Manifold Gasket     6    
198-6068     Integral Seal     1    
214-7568     O-Ring Seal     1    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
272-2583     O-Ring Seal     3    

Refer to Illustration 2.

Fuel System (419-9849 Gasket Kit)

Table 10
419-9849 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1J-9671     O-Ring Seal     1    
1P-0436     Gasket     1    
1S-0004     O-Ring Seal     2    
2M-2489     Lip Type Seal     2    
3D-2824     O-Ring Seal     4    
3J-1907     O-Ring Seal     2    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
4M-8303     O-Ring Seal     1    
4N-1104     Gasket     1    
4N-1105     Gasket     1    
4N-1636     Gasket     1    
4N-1868     Gasket     1    
4N-7465     Gasket     1    
5P-8119     O-Ring Seal     12    
6J-2419     O-Ring Seal     1    
6L-3528     Gasket     1    
6N-2508     Gasket     1    
6N-2645     Gasket     1    
6V-4314     O-Ring Seal     1    
6V-8977     Lip Type Seal     1    
7J-0204     O-Ring Seal     1    
7W-4482     Washer     1    
8H-9204     Felt Washer     12    
8L-2779     O-Ring Seal     8    
8L-2786     O-Ring Seal     4    
8L-3873     Gasket     1    
8S-5388     Gasket     1    
9L-9098     Carbon Stop Seal     1    
9X-7378     O-Ring Seal     1    
114-3362     O-Ring Seal     1    
114-8718     O-Ring Seal     12    
214-7568     O-Ring Seal     11    
271-2489     Washer Seal     1    

Refer to Illustration 2.

Oil Cooler and Lines (420-8545 Gasket Kit)

Table 11
420-8545 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
3P-0650     O-Ring Seal     3    
4N-0865     Gasket     1    
4N-1156     Regulator Cover Gasket     4    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     1    
7C-0307     Gasket     2    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0077     O-Ring Seal     2    
234-8937     Integral Seal     1    
343-8888     Gasket     2    

Refer to Illustration 2.

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