2012/12/19 Caterpillar


A New Harness Is Available to Help Prevent False Detonation Events for G3600 Engines with the Engine Supervisory System (ESS) {1000, 1408}

Usage:

G3612 1YG
Engine:
G3606 (S/N: 3XF1-UP)
G3608 (S/N: 4WF1-UP)
G3612 (S/N: 1YG1-UP)
G3616 (S/N: 4CG1-UP)

False 501-06 through 516-06 detonation codes can occur when 112-9273 Detonation Sensors are replaced with 163-4411 Detonation Sensors .

For vee engines, the detonation can occur when all the detonation sensors in at least one cylinder bank are replaced.

For in-line engines, the detonation can occur when all the detonation sensors are replaced.

Note: The problem does not occur if even one 112-9273 Detonation Sensor remains installed in a cylinder bank that also has 163-4411 Detonation Sensors .

The different sensors have slightly different DC output voltage. The different voltages cause some ESS panels to generate the diagnostic codes. Depending on the engine, any combination of 501-06 through 516-06 codes can occur.

To help prevent the false diagnostic codes, install a new 422-6036 Sensor Harness As and two 189-3158 Arc Suppressors per bank of cylinders.




Illustration 1g03330546

(1) 422-6036 Sensor Harness As

(2) 189-3158 Arc Suppressors

Install two 189-3158 Arc Suppressors into the new 422-6036 Sensor Harness As. Connect the harness between a 163-4411 Detonation Sensor and the engine harness.

The two arc suppressors, installed in a series, dampen the DC output voltage in order to help prevent the false codes.

Only one 422-6036 Sensor Harness As and two 189-3158 Arc Suppressors are needed for an in-line engine.

For vee engines, one 422-6036 Sensor Harness As and two 189-3158 Arc Suppressors are needed per cylinder bank.

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