1986/11/01 Caterpillar


Check Connecting Rods After Engine Failures Involving Hydraulic Lock

Usage:


All Engines

Reference: Guideline For Reusable Parts SEBF8064, "Salvage Of Non-Serrated Connecting Rods. "


Illustration 1. Example of twist and bend of a connecting rod.

Engines that experience failures from hydraulic lock in a cylinder may also experience bent connecting rods. Examples of failures involving a hydraulic lock in the cylinder may include aftercooler core leaks or cracked cylinder heads. Inspecting connecting rods during the first repair may prevent more severe failures caused by broken connecting rods.

Check connecting rods for bend, twist and pin bore to crankshaft bore distance on any cylinders that experience hydraulic lock. Also, use Magna Flux or a similar process to check the connecting rods for cracks.

Inspection for normal bend and twist should include the examples shown in Illustration 1.

Illustration 2 shows another type of bending damage associated with failures experiencing a hydraulic lock.


Illustration 2. Possible bending damage from hydraulic lock.

A close visual inspection should be made to determine any bending damage as shown in Illustration 2. Even if the connecting rod is only slightly bent, the pin bore to crankshaft bore distance may still be within specifications. For this reason, the visual check is of increased importance, and any questionable connecting rod should be replaced.

Inspection procedures given in the reference guideline should be closely followed to prevent failures from salvaged connecting rods.

Caterpillar Information System:

1986/11/01 Two New Cold Weather Fuel Heaters Available
1986/11/01 Caterpillar Antifreeze Now Used And Available From Parts Departments
1986/11/01 New Fuel Ratio Control Used
1986/11/01 Stronger Oil Level Guide Used
1986/11/01 New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity
1986/11/01 Nylon Seals Used On Lockwire To Seal Critical Areas; All Subsidiary Dealers Can Now Order Parts Service Seals
1986/11/01 Orifice Screen Assembly Now Used For The Timing Advance Mechanism
1986/10/01 Competitive Report: Caterpillar Cylinder Heads Vs. Ghinassi Cylinder Heads
1986/10/01 Use Correct Compression Seal Washer (Gas Seal) On 7000 Series Fuel Injection Nozzles
1986/10/01 New Service Tools Available{0600}
1986/10/01 List Of Service Publications
1986/10/01 More Flexible Lockwire Used With Nylon Seals For Sealing Critical Areas
1986/12/01 New Cover Used On Brakesaver Control Valve
1986/12/01 New Torque Control Group Used In Governor And Fuel Injection Pump Group
1986/12/01 Improved Retaining Bushing In Fuel Injection Pump
1986/12/01 Updates To The Parts Book Microfiche
1986/12/01 Smaller Diameter Fuel Supply Line May Cause Power Loss
1987/01/01 New Oil Level Gauges (Dipsticks) With "Full Range" Used
1987/01/01 Fuel Dilution Troubleshooting Procedure
1987/01/01 Main And Connecting Rod Bearing Part Numbers
1987/01/01 Oil Total Base Number (TBN) Test Kit Now Available To Dealers Outside The United States And Canada
1987/01/01 Two New Shop Towels And Towel Bracket Available In North America
1987/01/01 New Electronic Position Indicator Group Is Available
1987/01/01 New Water Temperature Regulators Available
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