2002/05/27 Caterpillar


A New Drive Shaft Yoke is Used for the Winch {5165}

Usage:

525 1DN
Wheel Skidders:
515 (S/N: 4LR1-UP)
525 (S/N: 1DN1-UP)
525B (S/N: 3KZ1-UP)
535B (S/N: AAE1-UP)
545 (S/N: 2FZ1-UP)

Description of Change: A new drive shaft yoke is used for the winch. The new yoke uses a small flywheel that is pressed into the yoke. The small flywheel absorbs changes in velocity. This will reduce vibration and noise in the driveline.

Adaptable To: The new 203-7632 Yoke Assembly replaces the existing 162-0186 Yoke Assembly. The new 203-7632 Yoke Assembly was effective with 525B (S/N: 3KZ712-UP) Wheel Skidders, 535B (S/N: AAE547-UP) Wheel Skidders and 545 (S/N: 2FZ425-UP) Wheel Skidders. The new yoke is adaptable to first production of the machines that are listed.

Note: The new 203-7632 Yoke Assembly can only be used on 515 Wheel Skidders and 525 Wheel Skidders if the machine is equipped with a C500 winch.




Illustration 1g00892567

Table 1
Parts List    
Part Number     Quantity     Description    
203-7632     1     Yoke    
166-3541     As Required     Shim
0.127 mm (.005 inch)    
166-3542     As Required     Shim
0.178 mm (.007 inch)    
166-3543     As Required     Shim
0.508 mm (.020 inch)    

  1. Remove the input shaft for the winch.

    Reference: Disassembly and Assembly, SENR6693, "515 and 525 Wheel Skidder Machine Systems", "Winch Input Gear (Pinion) Disassemble - C-500 Series Winch"

    Reference: Disassembly and Assembly, RENR4344, "525B and 535B Wheel Skidder Machine Systems", "Winch Input Gear (Pinion) Disassemble"

    Reference: Disassembly and Assembly, RENR3054, "545 Wheel Skidder Machine Systems", "Winch Input Gear (Pinion) Disassemble - C-500 Series Winch"

  1. Remove the existing yoke and install the new 203-7632 Yoke Assembly .

  1. Install the proper amount of shims in order to reach a rolling torque for the yoke of 1.1 N·m (10 lb in).

Note: It may be necessary to trim the existing sheet metal on the 515 Wheel Skidders and the 525 Wheel Skidders when you are installing the new yoke assembly.

Caterpillar Information System:

966G Series II Wheel Loader and 972G Series II Wheel Loader Power Train Torque Converter Stall - Test
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Hood - Install
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Hood - Remove
966G Series II Wheel Loader and 972G Series II Wheel Loader Hydraulic System Pump Performance (Implement) - Test
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Fuel Transfer Pump - Install
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Steering System Articulated Hitch
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Fuel Transfer Pump - Remove
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Fan Speed - Calibrate
AD55 Underground Articulated Truck Power Train Transmission Planetary
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Parking Brake Control - Adjust
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Brake Accumulator - Test and Charge
924H, 924HZ, 928HZ and 930H Wheel Loaders Braking and Hydraulic Fan System Parking Brake
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Turbocharger - Install - Engine in Chassis
966G Series II Wheel Loader and 972G Series II Wheel Loader Electrohydraulic System Pump Performance (Implement) - Test
2003/10/13 New End Seals Improve Service Life {7206}
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Transmission Oil Cooler - Remove - Engine in Chassis
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Gear Motor (Hydraulic Fan)
2002/05/27 Special Instruction, REHS1146 , "Improved Air Conditioning on Large Track-Type Tractors" is Available {7320}
2002/06/01 New Service Information Tool for CAT Dealers is Now Available {1000}
3412E Engine for Caterpillar Built Machines Sensors and Electrical Connectors
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler Bypass Valve - Remove and Install
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Braking and Hydraulic Fan System Gear Pump (Braking and Hydraulic Fan)
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Transmission Oil Cooler - Install - Engine in Chassis
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine Oil Cooler - Remove - Engine in Chassis
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.