854G Wheel Tractor and 992G Wheel Loader Engine Supplement Caterpillar


Radiator Shroud - Install

Usage:

854G 1JW

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     4    



    Illustration 1g00296021

  1. Attach a hoist and suitable lifting slings to radiator shroud (13). Carefully install radiator shroud (13). The weight of the radiator shroud is 68 kg (150 lb).



    Illustration 2g00296020

    Right Side Lower Mounting Bracket

  1. Install the bolts that secure four mounting brackets (16) to the radiator guard. The mounting brackets are for the radiator shroud.



    Illustration 3g00296017

  1. Install upper fan guard assembly (15) .



    Illustration 4g00296019

    Right Side




    Illustration 5g00296016

  1. Install the bolts that secure the side baffles for the radiator core to radiator shroud (13) .

  1. Install the bolts across the bottom of radiator shroud (13) .

    Note: The bolts are not shown in the above illustration.

  1. Install baffles (14) on the radiator guard assembly.

  1. Install the bolts that secure baffles (14) to the side of radiator shroud (13) .



    Illustration 6g00296015

  1. Install baffle assembly (12) .

  1. Install two bolts that secure baffle assembly (12) to the top of radiator shroud (13) and the radiator guard.



    Illustration 7g00296014

  1. Attach a hoist and a suitable lifting sling to the fan drive assembly, as shown. The weight of the fan drive assembly is 245 kg (540 lb).



    Illustration 8g00296013


    NOTICE

    Do not damage the radiator core during removal or installation of the fan group.


  1. Carefully install fan drive assembly (11). The weight of the fan drive assembly is 245 kg (540 lb).

  1. Install bolts (10) that fasten fan drive assembly (11) to the radiator guard assembly.



    Illustration 9g00296012

  1. Install lower fan guard assembly (9) .

  1. Install two center fan guard assemblies (8) .



    Illustration 10g00296011

  1. Connect hose assemblies (6) to fan drive motor (5) .

  1. Install clamps (7), as shown.



    Illustration 11g00296010

  1. Use a hoist to install radiator access cover (3). The weight of the radiator access cover is 79 kg (175 lb).

  1. Remove the hoist, the lifting chains and Tooling (A) from radiator access cover (3) .

  1. Install four bolts (4) that secure radiator access cover (3) to the radiator guard.



    Illustration 12g00296009

  1. Use two persons to install upper grill (2). The weight of the upper grill is 25 kg (55 lb).



    Illustration 13g00296008

  1. Use two persons to install lower grill (1). The weight of the lower grill is 25 kg (55 lb).

  1. Fill the implement hydraulic system. Refer to the appropriate Operation and Maintenance Manual for the correct procedure.

  1. Start the machine in order to check for leaks and proper operation of the fan drive motor.

End By: Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

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