PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONDENSER COIL ON CERTAIN 924G, 928G AND 930G WHEEL LOADERS AND IT28G INTEGRATED TOOLCARRIERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONDENSER COIL ON CERTAIN 924G, 928G AND 930G WHEEL LOADERS AND IT28G INTEGRATED TOOLCARRIERS

Usage:

REBE2422-00

17Sep2007


U-458
A-377
D-367
O-396

 
After Failure Only
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONDENSER COIL ON CERTAIN 924G, 928G AND 930G WHEEL LOADERS AND IT28G INTEGRATED TOOLCARRIERS

1805
PS51354
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51354" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2009

PROBLEM

The existing 1997043/">199-7043 Coil Assembly-Condenser can fail on certain 924G, 928G and 930G Wheel Loaders and IT28G Integrated Toolcarriers. If the existing Condenser Coil Assembly fails replace with existing 1997043/">199-7043 Coil Assembly-Condenser change level 05.

AFFECTED PRODUCT

Model Identification Number
924G DDA00375-00381, 385-389, 392, 394-398, 402-411, 418-423, 425-429, 432-437, 439-440, 443-465, 467-473, 476-478, 481-483, 486-490, 492, 494-500, 502-520, 522, 526-536, 538, 540-569, 571-579, 581-596, 598, 600-607, 609-619, 621-638, 640-643, 645-655, 657, 659-668, 670, 672-675, 677-693, 695-698, 700-703, 706, 708-710, 712-713, 716, 720, 722, 724-728, 730-739, 741-742, 744-749, 751-791, 793-804, 806-815, 817-819, 821-822, 824-826, 828-831, 833-852, 854-856, 858-862, 864-868, 870, 873-878, 880-884, 887, 889-891, 893-894, 896, 899-900, 902-904, 907-917, 919-922, 924, 928-934, 936-956, 959-969, 971-982, 984-1029, 1034-1035, 1037-1049, 1052, 1054-1055, 1057-1089, 1091-1095, 1097-1099, 1102-1103, 1105-1131, 1133-1142, 1144, 1147-1148, 1151-1152, 1155-1158, 1160-1170, 1172-1174, 1176-1188, 1190-1197, 1199, 1201-1231, 1233-1239, 1242-1244, 1246-1247, 1249-1252, 1255-1256, 1258-1269, 1271-1275, 1277-1282, 1284-1294, 1296-1313, 1316-1317, 1319-1321, 1323-1331, 1334-1354, 1356, 1358-1425, 1427-1437, 1439-1440, 1442, 1449-1467, 1469-1471, 1474, 1476-1481, 1483-1485, 1487-1488, 1490-1495, 1497-1509, 1511-1512, 1514, 1516-1519, 1521-1524, 1526, 1528-1531, 1533, 1537-1548, 1551-1557, 1560-1564, 1567-1572, 1574-1579, 1581-1616, 1618-1621, 1623, 1625-1637, 1644, 1646, 1650, 1652-1669, 1672-1673, 1675-1690, 1692-1696, 1700-1725, 1727-1729, 1731-1732, 1735-1737, 1739-1750, 1752-1754, 1756-1763, 1767-1814, 1819-1820, 1823, 1825-1836, 1839-1898, 1900-1905, 1907-1960, 1962-1977, 1980-2017, 2019-2024, 2027-2063, 2065, 2067-2068, 2070, 2072-2082, 2084-2088, 2090-2094, 2096-2097, 2099, 2101-2188, 2190-2199, 2201-2204, 2208-2221, 2223, 2225-2250, 2252-2257, 2260, 2263, 2265, 2269, 2273, 2276-2282, 2284-2290, 2292-2318, 2320-2336, 2338-2339, 2341-2345, 2347-2352, 2354, 2356-2362, 2364-2366, 2371-2399, 2401-2409, 2411-2415, 2417-2421, 2423-2442, 2445-2464, 2466-2475, 2477-2511, 2513-2527, 2529, 2531-2540, 2547-2565, 2567-2595, 2597-2598, 2600-2601, 2603-2604, 2607-2617, 2621-2658, 2661-2662, 2664-2713, 2715-2752, 2754-2779, 2783-2792, 2794-2805, 2808-2827, 2830-2831, 2834-2836, 2838, 2840, 2842-2875, 2877-2906, 2908-2911, 2915-2916, 2918-2949, 2953-2954, 2958-3034, 3036-3049, 3051-3055, 3057-3099, 3103-3122, 3124-3126, 3128-3130, 3132, 3134, 3136-3137, 3139, 3141-3153, 3158, 3162, 3166, 3168-3170, 3172-3180, 3182-3199, 3201-3232, 3234-3236, 3238-3363, 3365-3385, 3387-3390, 3392-3446, 3448, 3450-3462, 3464-3468, 3470-3503, 3505

DFZ00350-00354, 356, 359, 361, 363-367, 369-382, 384-397, 399, 402-403, 405-406, 408, 410-414, 417-424, 426-429, 432-436, 440-447, 450-453, 457-463, 465, 467-469, 474-475, 479-480, 482-483, 485-503, 505-509, 514-515, 519-522, 524-525, 528, 531-534, 536-539, 541, 545-559

RBB00176, 178, 185-187, 190-192, 194, 196, 200-201, 204, 210-212, 225, 227, 229-238, 242, 244-255, 257, 260-261, 264, 270, 272, 275, 278-280, 283-284, 286-287, 290, 292-296, 300-301, 304-305, 308, 312-317, 319, 322, 324, 326, 328, 330-332, 334-340, 343, 348-353, 355-358, 363, 365-371, 373-374, 376, 382, 386, 388-391, 393-399, 402, 405-406, 411-412, 414-420, 422, 424, 426, 429-435, 437-440, 443-453, 455-462, 464-465, 467, 472-474, 478-479, 482, 486, 488, 490, 493-494, 497-498, 502, 504-506, 508-510, 513-520, 522, 525, 527, 529-532, 535, 538-540, 542-544, 546-547, 549, 551, 555-557, 561-562, 564, 567-571, 573-576, 578-580, 583-584, 586, 588-590, 592-595, 598-599, 602-603, 605-606, 610-611, 613-614, 616-618, 620, 622-624, 626, 628-632, 634, 637, 643-644, 647, 649-654, 656, 659, 662, 664-665, 667, 669, 672, 674-675, 677-681, 683-686, 688-693, 695, 697, 699-705, 707-713, 715, 717-718, 723, 725-727, 729-730, 732-734, 736-737, 739-741, 743-751, 757-763, 767, 769-770, 772, 774, 776, 779, 781, 783-785, 788-793, 795-799, 802-806, 808-813, 815-816, 818-821, 823-825, 827, 829-830, 832-835, 838, 842-845, 847, 849-850, 854-857, 859-861, 863-867, 870-888, 890-892, 895-897, 899-900, 902, 904, 907-909, 911, 916-919, 921-925, 927-932, 935-937, 939-940, 942, 945, 948, 952, 954, 958-965, 967-970, 972-973, 975-976, 978-979, 981-984, 986-989, 992, 994, 996, 998, 1000, 1002, 1004, 1006, 1008-1010, 1015-1017, 1019-1020, 1022-1023, 1025-1027, 1029-1030, 1032-1035, 1037-1038, 1040-1047, 1058-1067, 1069-1070, 1072, 1076-1077, 1079, 1082-1092, 1095-1096, 1098-1102, 1105-1107, 1109, 1111, 1113, 1115, 1119, 1121, 1123-1126, 1128, 1130, 1132, 1134, 1136, 1138-1141, 1144-1148, 1150, 1152-1155, 1157-1196, 1198-1209, 1211-1213, 1215-1222, 1224, 1226-1236, 1238, 1240-1249, 1251-1253, 1255-1256, 1259-1262, 1266-1268, 1271, 1273, 1275, 1277-1279, 1281, 1283-1284, 1286, 1289, 1291-1292, 1294-1296, 1298-1300, 1303-1306, 1308-1323, 1325, 1327-1328, 1330-1334, 1336-1341, 1344-1358, 1360, 1363, 1370, 1376-1379, 1381, 1386-1391, 1395-1396, 1398, 1400, 1402, 1404, 1406, 1410, 1420, 1422, 1424, 1427-1428, 1430, 1434, 1437-1438, 1440, 1442-1443, 1445, 1447, 1449, 1454-1469, 1471-1474, 1477, 1480, 1485, 1487-1488, 1490, 1492-1498, 1500-1514, 1523, 1525-1530, 1532, 1534, 1539-1547, 1553, 1557-1559, 1562-1564, 1570, 1572, 1574, 1576-1581, 1583, 1586-1587, 1589, 1592-1593, 1595-1600, 1602-1605, 1607, 1611, 1616, 1622, 1628, 1632

RTA00156, 178-184, 189-193, 196-204, 210, 212-225, 228-232, 234-236, 238-240, 242-245, 247-250, 252, 254, 256-257, 260, 262-263, 265-268, 272, 275-278, 280-284, 287, 289-298, 303-305, 311-316, 319-320, 325-332, 334-344, 346, 348-364, 366-373, 375, 377-384, 386, 389, 391-392, 397, 400, 403, 407, 414-429, 431-433, 437-441, 444-453, 455-457, 459-461, 473, 476, 478-492, 496, 502, 504-508, 529-531, 537-538, 540, 545-558, 560-567, 570-573, 575-576, 578-586, 589-599, 601-602, 604-610, 616-625, 627-628, 641-642, 645, 647-650, 652, 656, 658-663, 667, 670-671, 674, 676-678, 682, 688, 700-708, 718-721, 723, 725-733, 737, 853, 856

WGX00285-00290, 294, 296-298, 300, 304-310, 312, 314, 320-330, 333, 335, 337-343, 351, 360-361, 363, 365-367, 377-383, 390-392, 394-404, 409-410, 412, 414-416, 418-421, 424-428, 435, 437-438, 440-449, 451, 454-459, 461-463, 473, 475-478, 480-484, 490-492, 500-501, 505, 507-518, 522-524, 532-538, 540-543, 545-546, 553-558, 561-566, 570-572, 577-578, 580-582, 590-591, 595-601, 606, 611, 613-614, 620, 622-629, 632, 636-640, 642-644, 656, 660, 662, 665-672, 674, 681, 683, 685-686, 688-689, 691-693, 695, 697, 699, 703, 705-706, 708, 710, 712-716, 720-726, 729, 732, 735, 737-741, 744, 751-752, 755-756, 758, 760, 762-763, 765-766, 769, 774-778, 780, 783, 786-790, 794-806, 814-827, 834, 836-837, 844, 846-850, 852-855, 858-860, 864-869, 873-874, 878-881, 885, 895, 905, 909, 911, 917-918, 921-927, 930-946, 948-949, 951-960, 962-964, 966-967, 969-972, 975, 978-982, 984-989, 999, 1002-1004, 1008, 1011-1015, 1017-1024, 1032-1037, 1041-1047, 1049, 1051-1054, 1058-1061, 1064-1073, 1077, 1079-1081, 1084-1092, 1095, 1097-1105, 1107, 1109-1110, 1123, 1128, 1131-1132, 1134, 1138, 1142, 1149-1157, 1159, 1161-1163, 1170-1183, 1186, 1191, 1197, 1200-1201, 1205, 1207-1210, 1212-1214, 1216-1218, 1222-1227, 1229-1234, 1239, 1241-1244, 1248, 1250, 1252-1255, 1259, 1264-1265, 1267-1273, 1279-1281, 1283-1285, 1288-1289, 1292, 1296-1298, 1300-1301, 1304-1305, 1309, 1311, 1313-1317, 1319-1320, 1322, 1325, 1329-1334, 1337, 1344-1351, 1354, 1360, 1362-1366, 1376-1377, 1379, 1381, 1385, 1387-1392, 1395-1406, 1410-1412, 1421, 1423, 1427, 1429-1431, 1439, 1441, 1452, 1454, 1457, 1465, 1468, 1470-1471, 1473-1474, 1476, 1478, 1480, 1483-1484

WMB00295-00301, 303, 305-307, 311-312, 314-320, 325-332, 334, 340, 342, 345-348, 350, 353-355, 357-364, 367-368, 370-372, 374-382, 384-392, 394-401, 403-411, 413-415, 417-422, 426, 431-438, 440-442, 444-445, 448-449, 451-473, 476-478, 481, 483-486, 489, 491-493, 495, 498-520, 523-537, 540-544, 548-559, 563-564, 568-570, 572-574, 576-579, 582-583, 585-588, 590-596, 598-600, 602-605, 607-608, 614-615, 618, 621-629, 632-645, 647-654, 656-659, 661-703, 705-708, 710-712, 714-720, 722, 724-735, 737-738, 740-759, 761-763, 766-774, 776-781, 783-807, 809-810, 812-814, 816-818, 820, 823, 825, 827-834, 836, 839, 841-846, 850-851, 853-861, 865, 867, 869, 871, 875-890, 895, 897-898, 900-901, 903-907, 909-918, 921-922, 924, 926-927, 930-931, 933-939, 942-946, 951-952, 956-967, 970-971, 973-986, 988-989, 1004-1010, 1012-1023, 1025-1036, 1038-1040, 1043, 1045, 1047, 1050-1067, 1070-1074, 1076-1078, 1080-1082, 1085-1088, 1090-1102, 1107-1117, 1119-1120, 1122-1130, 1133-1142, 1146-1158, 1160-1168, 1170-1171, 1173-1174, 1177, 1181-1187, 1191-1192, 1195-1197, 1199-1207, 1211, 1214-1216, 1218-1219, 1226-1227, 1229-1254, 1256-1287, 1289-1294, 1299-1300, 1304, 1306, 1308-1311, 1313, 1316-1319, 1326-1327, 1329, 1332, 1334-1337, 1339-1340, 1344, 1347-1361, 1368, 1370-1372, 1375-1376, 1378, 1380-1389, 1392, 1395-1403, 1405, 1407-1411, 1413-1422, 1424, 1426-1433, 1435-1440, 1442-1449, 1451-1454, 1456-1461, 1463-1466, 1471
928G DJD00323-00331, 335-374, 376-378, 380, 383-392, 394-407, 410-415, 418-422, 425-429, 431, 434-440, 443-455, 457-477, 479, 487-490, 493-500, 502-526, 528, 531-532, 534, 536-547, 553-555, 557, 560-565, 567-568, 571, 573-581, 584, 586-593, 595, 598-606, 609-610, 612-615, 617-620, 622, 625, 628-629, 631-642, 644-647, 650, 653-654, 657, 659-672, 675-678, 680, 682, 688-692, 694-712, 715-716, 718-721, 723-729, 731-733, 737-751, 753-762, 765-766, 769-776, 778, 783-788, 791-795, 797, 799-803, 805-808, 810, 820-821, 823, 828-832, 835-836, 839-849, 852, 856-860, 862, 864-875, 883-887, 889-891, 897-901, 906-921, 925-928, 930-942, 945-948, 950-968, 971-979, 981-985, 987-991, 994-1003, 1005, 1007, 1009, 1011, 1013-1014, 1016-1028, 1030, 1032, 1035-1045, 1048-1049, 1051-1059, 1061-1073, 1077-1080, 1082-1085, 1087-1088, 1090, 1097-1098, 1101-1103, 1105-1108, 1110-1114, 1116-1123, 1127-1139, 1141-1144, 1146-1149, 1151-1162, 1164-1167, 1169-1180, 1183-1185, 1188-1199, 1201-1217, 1220-1229, 1232-1233, 1237, 1239-1261, 1263-1285, 1287-1319, 1321, 1324-1338, 1340-1341, 1346-1353, 1355-1369, 1372, 1378, 1381-1382, 1387, 1389-1448, 1450-1483, 1485-1486, 1488-1497, 1503, 1505, 1507-1513, 1515-1518, 1522, 1524-1539, 1541, 1544-1558, 1564-1570, 1573-1577, 1582-1584, 1587-1590, 1593-1595, 1600-1604, 1608, 1612-1622, 1627-1629, 1631-1636, 1639-1643, 1645-1646, 1649, 1653-1664, 1666-1668, 1670-1673, 1675-1682, 1684, 1686-1703, 1705-1719, 1723, 1725-1727, 1729-1736, 1739-1741, 1745-1751, 1753-1765, 1771-1776, 1779-1786, 1788-1828, 1830-1838, 1840, 1843-1852, 1854-1855, 1858, 1861, 1863-1893, 1895-1901, 1904-1906, 1909-1939, 1941-1950, 1952-1961, 1963, 1965-1968, 1970-1972, 1974-2004, 2006-2008, 2015-2035, 2037-2039, 2041-2052, 2055, 2057-2063, 2066-2068, 2070-2078, 2080-2096, 2098-2113, 2115-2119, 2121-2125, 2127-2129, 2132, 2134-2139, 2142-2145, 2150, 2152, 2154-2167, 2169-2172, 2175, 2180, 2182, 2185-2209, 2211-2241, 2243-2245, 2249-2262, 2264-2270, 2275-2296, 2299-2350, 2352, 2354-2359, 2362-2366, 2369-2380, 2382, 2384-2388, 2390, 2398-2399, 2401-2404, 2406, 2408, 2410-2429, 2431-2432, 2434-2448, 2451-2452, 2456-2465, 2467-2507, 2510-2515, 2517-2530, 2532-2556, 2560-2566, 2568-2575, 2577-2578, 2580-2592, 2594-2595, 2598-2601, 2608-2611, 2613-2638, 2641, 2643-2644, 2646, 2649, 2651-2674, 2683-2696, 2698-2758, 2760-2771

WLG00266-00272, 277-278, 280, 282-283, 285-286, 290, 292, 300-302, 305, 308-313, 317, 319-320, 324, 326-327, 329, 334-339, 342-343, 345-353, 355, 360-362, 365, 367, 372, 374-376, 379-383, 386-391, 395-397, 401, 404, 408-410, 412-413, 415, 418, 421-422, 424, 427, 430-444, 446, 449-451, 453-457, 459, 464-465, 467, 470, 482-484, 486, 489, 491-492, 494, 498-499, 501-503, 505-511, 513, 515, 518-520, 522-527, 531, 533-540, 542-544, 547-558, 560-570, 572-576, 580-581, 584, 587, 593-596, 598-599, 601-615, 617, 621-623, 626-632, 635-638, 644, 646-661, 664-665, 668-680, 682-686, 688-695, 697-698, 701, 703-704, 706, 708-711, 713-715, 717-721, 726, 729, 732, 735-737, 740, 744-747, 751-763, 765-767, 769, 771-775, 777, 779, 785-791, 793-795, 797-800, 803-805, 807, 809-811, 813-814, 817-818, 820-821, 823-825, 830, 832, 834-836, 838, 843-845, 849, 866-867, 869-875, 877-878, 881, 887-892, 898, 903, 906-907, 909-911, 913-925, 928-930, 932, 934, 937-938, 942, 958-964, 966-975, 983-984, 987-988, 990, 993-999, 1001, 1003-1010, 1012, 1015-1017, 1021, 1023-1024, 1026-1035, 1037, 1040-1047, 1049, 1052-1054, 1056-1058, 1062, 1064-1065, 1067-1068, 1072, 1074-1077, 1079, 1085-1087, 1090, 1092, 1097-1099, 1104-1109, 1115-1116, 1118, 1120-1124, 1129, 1131-1132, 1134, 1136-1137, 1149-1152, 1169, 1172-1176, 1178-1187, 1191, 1195, 1197-1198, 1200, 1202, 1208-1210, 1213, 1216, 1222-1225, 1227-1228, 1231
930G TFW00150-00163, 165, 168, 170-181, 183-192, 194-197, 201-209, 211-223, 226-227, 230, 233-234, 236-237, 240, 242-253, 256-259, 261-267, 269-274, 276-284, 286-289, 291-292, 294-296, 298-299, 301-306, 308-316, 318-322, 324-336, 338, 340-341, 345, 347, 349, 351-353, 358-384, 386-399, 401-408, 410-413, 416-433, 435-436, 439, 442, 445-457, 459-468, 470-471, 477-504, 506-519, 521-523, 525, 527-529, 534-547, 549-550, 553-572, 574-582, 584-595, 597-602, 604-609, 613-614, 616-622, 624-629, 631-633, 635-636, 638-646, 648-652, 654-674, 676-678, 681-691, 694, 696-702, 704-706, 708-724, 727, 729-730, 732-733, 736-738, 740-760, 762-763, 768-770, 772-777, 779, 781, 784-790, 792-796, 799-806, 810, 815, 818-834, 836, 838, 842, 845, 847-849, 851, 855-859, 861-911, 914-932, 934-939, 941-942

TWR00233-00247, 256-275, 278-439, 441-443, 446, 450-527, 530-598, 602-609, 611-616, 619-625, 630-668, 675-707, 713-773, 775-900, 903-964, 966-1031, 1033-1095, 1099-1151, 1153-1189, 1191-1192, 1197-1203, 1207-1214, 1216-1228, 1230-1276, 1278-1288, 1290-1312, 1316-1321, 1323-1329, 1331-1348, 1350-1357, 1359-1361, 1363-1392, 1399-1428, 1430-1453, 1456-1466, 1468-1517, 1519-1526, 1528, 1530-1580, 1584-1609, 1611-1641, 1644-1683, 1685-1699, 1703-1765, 1771-1774, 1779-1869, 1871-1903, 1905-1916, 1918-1955, 1958-2042, 2044-2065, 2068-2129, 2132-2250, 2253-2264, 2267-2329, 2334-2479, 2494-2525, 2529-2532, 2534-2549, 2552-2563, 2565-2575, 2577-2581, 2583-2586, 2589-2620, 2623, 2626-2678, 2682-2799, 2801, 2804, 2806-2825, 2828-2948, 2950-2978, 2980-2985
IT28G DBT00345-00393, 396-405, 407-418, 420-422, 424-436, 438-457, 459, 461, 463-490, 492-498, 500-505, 507-508, 512-548, 551-556, 558-577, 579-618, 620-622, 624-638, 640-644, 647-684, 686-689, 691, 693-694, 696-718, 720-729, 731-736, 739-743, 745, 748-757, 764, 768, 770-797, 799-800, 802-820, 822-826, 828-845, 847-848, 852-863, 865-885, 887-943, 946, 948-950, 953, 959-964, 966-1025, 1027-1041, 1043-1061, 1063-1067, 1070-1124, 1126-1142, 1144-1154, 1157-1162, 1166-1167, 1169-1171, 1173-1177, 1179-1231, 1234, 1236-1252, 1254, 1256-1292, 1294-1347, 1349-1402, 1404-1433, 1435-1441, 1443-1467, 1469-1514, 1516-1534, 1536-1583, 1587-1617, 1621, 1626-1648, 1650-1652, 1654-1676

WAC00275-00281, 284-288, 290-294, 297, 299, 301-302, 304-305, 307, 310-321, 323-335, 339, 341, 343, 345-348, 350-352, 355-356, 359, 361-372, 374-379, 382-383, 385-403, 406, 408-422, 424, 427-431, 434, 437-438, 442, 444-449, 451-458, 460-469, 471-474, 476-486, 488, 490-495, 497-511, 513-517, 519-531, 533, 535, 537-555, 557-565, 567-622

PARTS NEEDED

Qty

Part Number Description
1 1997043 COIL AS-COND

ACTION REQUIRED

****Parts Stock ****

Remove all 1997043/">199-7043 Coil Assembly-Condensers change level 04 or earlier from dealer parts stock.

 
Image1
 
****Affected Product****
Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-4000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


 
Replacement procedure for installing a new condenser coil:

Step 1: Remove the hood and guard from the machine.

Step 2: Evacuate the air conditioning system as described in the Disassembly and Assembly Manual under Machine Preparation for disassembly and assembly of the air conditioning system.

Step 3: Remove the inlet and outlet hoses from the condenser. (Image 1.1.1)
Image1.1.1
 
Step 4: Remove 4 8T-4195 Bolts and 4 8T-4121 Washers. (Image 1.2.1)
Image1.2.1
 
Step 5: Disconnect the harness to the condenser. (Image 1.3.1)
Image1.3.1
 
Step 6: Remove the 199-7041 Condenser Group from the machine.

Step 7: Disassemble 1997043/">199-7043 Condenser Coil from 199-7042 Case Assembly.

Step 8: Assemble new 1997043/">199-7043 Condenser Coil into 199-7042 Case Assembly.

Step 9: Reassemble the machine in reverse order as described above.

Step 10: Recharge the air conditioning system as described in the Disassembly and Assembly Manual.
 
 

Caterpillar Information System:

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