PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBO OIL SUPPLY LINES ON CERTAIN 824/825/826 COMPACTORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBO OIL SUPPLY LINES ON CERTAIN 824/825/826 COMPACTORS

Usage:

REBE2408-01

21Sep2007
(Revised 11Oct2007)


U-470
A-384
D-376
O-405

 
Before/After
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBO OIL SUPPLY LINES ON CERTAIN 824/825/826 COMPACTORS

1052
PS42518
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42518" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed form parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 21Sep2007 Service Letter. Changes have been made to Affected Product.


TERMINATION DATE

30Sep2009

PROBLEM

The existing 217-2610 Turbo Oil Supply Line can crack on certain 824/825/826 Compactors. If the existing oil line fails it can cause an oil leak.

AFFECTED PRODUCT

Model Identification Number
824H  ASX00159-00180, 196-281
825H  AZW00149-00172, 195-252
826H  AWF00221-00425

PARTS NEEDED

Qty

Part Number Description
1 2M9780 SEAL-O-RING
2 5S7383 BOLT
1 6V9003 ELBOW-SEAL
1 7J9108 SEAL-O-RING
1 7N8875 GASKET
1 8C7563 ELBOW (SPL)
1 3127982 HOSE AS.-SUPPLY

ACTION REQUIRED

****Parts Stock ****

Remove all 217-2610 Turbo Oil Supply lines from dealer parts stock.

 
 
****Affected Product****
Replace the turbo oil supply line. Refer to the attached rework procedure.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-6000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.5-hour job



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


 
Refer to Image 1.1.1
1. Remove the two 1A-2029 Oil Tube Mounting Bolts, and the old gasket (1).
2. Undo the compression Nut (2).
3. Remove the oil supply tube (3).
4. Remove the 148-8315 Connector (2).
5. If your machine has an 8C-6873 (pipe thread fitting) at location (2) instead of the 148-8315, Re-install the 8C-6873 fitting into the filter base, then install the 8C-7563 adapter as shown in Image 1.1.2 and skip to step 8.
Image1.1.1
Image1.1.2
 
Refer to Image 1.2.1 & Image 1.2.2
6. Assemble the 6V-9003 Elbow with the 2M-9780 and 7J-9108 O-rings.
NOTE: 2M-9780 goes on the oil filter base end, and 7J-9108 goes on the tube end.
7. Install the elbow (4), and orient it 30 degrees above the horizontal.
8. Thread the new 312-7982 Oil Supply Line onto the elbow and leave it loose.
9. Secure the top of the new supply line with the 2 5S-7383 Bolts (5), gasket (7N-8875) and torque to 47 +/- 9 Nm (35 +/- 7 lb ft).
10. Tighten the compression nut on the supply line to a torque of 80 + 8 Nm (60 + 6 lb ft).
Image1.2.1
Image1.2.2
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING OR UPDATING THE 240-9478 REAR HOOD ASSEMBLY ON CERTAIN 631G AND 637G WHEEL TRACTOR-SCRAPERS PRODUCT SUPPORT PROGRAM FOR REPLACING OR UPDATING THE 240-9478 REAR HOOD ASSEMBLY ON CERTAIN 631G AND 637G WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, 3516, AND 3524 MACHINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, 3516, AND 3524 MACHINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE PRE-CLEANER CAB FILTER MOUNTING BRACKET ON CERTAIN D8T, D9T, AND D10T TRACK-TYPE TRACTORS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE PRE-CLEANER CAB FILTER MOUNTING BRACKET ON CERTAIN D8T, D9T, AND D10T TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING PART OF THE ENGINE WATER LINES GROUP ON CERTAIN D7R II TRACK-TYPE TRACTORS AND 572R II PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING PART OF THE ENGINE WATER LINES GROUP ON CERTAIN D7R II TRACK-TYPE TRACTORS AND 572R II PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR MAKING IMPROVEMENTS TO THE AIR CONDITIONER AND REPLACING THE AIR CONDITIONER/HEATER FUSE ON CERTAIN 725, 730, 730EJ, 735, 740, AND 740EJ ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR MAKING IMPROVEMENTS TO THE AIR CONDITIONER AND REPLACING THE AIR CONDITIONER/HEATER FUSE ON CERTAIN 725, 730, 730EJ, 735, 740, AND 740EJ ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC OIL COOLER, AFTER FAILURE, ON CERTAIN D9T TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC OIL COOLER, AFTER FAILURE, ON CERTAIN D9T TRACK-TYPE TRACTORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OPTIONAL SECONDARY STEERING ELECTRIC CABLE ON CERTAIN 950 AND 962H MEDIUM WHEEL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OPTIONAL SECONDARY STEERING ELECTRIC CABLE ON CERTAIN 950 AND 962H MEDIUM WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 163-0576 HYDRAULIC TANK ASSEMBLY ON CERTAIN D11R CARRYDOZER PRODUCT SUPPORT PROGRAM FOR REPLACING THE 163-0576 HYDRAULIC TANK ASSEMBLY ON CERTAIN D11R CARRYDOZER
PRODUCT SUPPORT PROGRAM FOR REWORKING OR REPLACING THE 163-0576 HYDRAULIC TANK ASSEMBLY ON CERTAIN D11R TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REWORKING OR REPLACING THE 163-0576 HYDRAULIC TANK ASSEMBLY ON CERTAIN D11R TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE LOWER ELEVATOR IDLER BEARINGS ON CERTAIN 613C WHEEL TRACTOR-SCRAPERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE LOWER ELEVATOR IDLER BEARINGS ON CERTAIN 613C WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR CONDITIONING COVER ON 621G, 623G, AND 627G WHEEL TRACTOR-SCRAPERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR CONDITIONING COVER ON 621G, 623G, AND 627G WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT TRACK ROLLER FRAME ON CERTAIN D8T, D9T, AND D9R TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT TRACK ROLLER FRAME ON CERTAIN D8T, D9T, AND D9R TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWING PUMP TUBE ON CERTAIN 365B, 365B SERIES II, 365C, 385B, 385C AND 5090B EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWING PUMP TUBE ON CERTAIN 365B, 365B SERIES II, 365C, 385B, 385C AND 5090B EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE TILT CYLINDER RODS ON CERTAIN 992G WHEEL LOADERS AND THE LIFT CYLINDER RODS ON CERTAIN 994F WHEEL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE TILT CYLINDER RODS ON CERTAIN 992G WHEEL LOADERS AND THE LIFT CYLINDER RODS ON CERTAIN 994F WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE FAN ADAPTER ON CERTAIN 966H AND 972H MEDIUM WHEEL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE FAN ADAPTER ON CERTAIN 966H AND 972H MEDIUM WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONDENSER COIL ON CERTAIN 924G, 928G AND 930G WHEEL LOADERS AND IT28G INTEGRATED TOOLCARRIERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONDENSER COIL ON CERTAIN 924G, 928G AND 930G WHEEL LOADERS AND IT28G INTEGRATED TOOLCARRIERS
PRODUCT SUPPORT PROGRAM TO INSTALL A NEW CHECK VALVE (RIDE CONTROL) ON CERTAIN 950H, 962H, 966H, 972H WHEEL LOADERS AND IT62H INTEGRATED TOOLCARRIERS PRODUCT SUPPORT PROGRAM TO INSTALL A NEW CHECK VALVE (RIDE CONTROL) ON CERTAIN 950H, 962H, 966H, 972H WHEEL LOADERS AND IT62H INTEGRATED TOOLCARRIERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING AN IMPROVED EXHAUST ELBOW ON CERTAIN 525C, 535C, AND 545C WHEEL SKIDDERS PRODUCT SUPPORT PROGRAM FOR INSTALLING AN IMPROVED EXHAUST ELBOW ON CERTAIN 525C, 535C, AND 545C WHEEL SKIDDERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE SPINDLE BOLT TORQUE ON CERTAIN 615C-II WHEEL TRACTOR-SCRAPERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE SPINDLE BOLT TORQUE ON CERTAIN 615C-II WHEEL TRACTOR-SCRAPERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE BATTERY CABLE ROUTING ON CERTAIN 980H WHEEL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE BATTERY CABLE ROUTING ON CERTAIN 980H WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING FAILED REAR AXLE PINION SHAFTS IN THE DIFFERENTIAL GEAR GROUP ON CERTAIN 902, 906 AND 908 COMPACT WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING FAILED REAR AXLE PINION SHAFTS IN THE DIFFERENTIAL GEAR GROUP ON CERTAIN 902, 906 AND 908 COMPACT WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CRANKSHAFT OIL SEAL ASSEMBLY ON CERTAIN 3044 ENGINE INSTALLATIONS PRODUCT SUPPORT PROGRAM FOR REPLACING CRANKSHAFT OIL SEAL ASSEMBLY ON CERTAIN 3044 ENGINE INSTALLATIONS
PRODUCT SUPPORT PROGRAM FOR INSTALLING A BRACKET TO SUPPORT THE AIR CONDITIONING TUBES ON CERTAIN 973C TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR INSTALLING A BRACKET TO SUPPORT THE AIR CONDITIONING TUBES ON CERTAIN 973C TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TORQUE CONVERTERS IN CERTAIN D6R SERIES II, D6R XL SERIES II, D6R LGP SERIES II, D6R XW SERIES II, D7R SERIES II, D7R XR SERIES II, AND D7R LGP SERIES II TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TORQUE CONVERTERS IN CERTAIN D6R SERIES II, D6R XL SERIES II, D6R LGP SERIES II, D6R XW SERIES II, D7R SERIES II, D7R XR SERIES II, AND D7R LGP SERIES II TRACK-TYPE TRACTORS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.