PC205, PC206, PC210, PC306B, PC310B, PC408B and PC412B Work Tools Caterpillar


Check Valve - Remove and Install

Usage:

PC206 DDG

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
ZZ  6V-9511  Face Seal Plug 
6V-9832 Cap As 

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR IN THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

Note: Mark the locations of all hose assemblies before disconnecting any components. The hose assemblies must be reinstalled in the original locations during reassembly.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.




    Illustration 1g00984555

  1. Disconnect hose assemblies (1) and (2) from check valve (3).


    Illustration 2g00984557

  2. Disconnect hose assemblies (4) and (6) from check valve (3).

  3. Remove bolts (5) and check valve (3).

Installation Procedure



    Illustration 3g00984557

  1. Install check valve (3) and bolts (5).

  2. Connect hose assemblies (6) and (4) to check valve (3).


    Illustration 4g00984555

  3. Connect hose assemblies (2) and (1) to check valve (3).

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