385B and 5090B Excavators Excavator Systems Caterpillar


Bucket Linkage - Install

Usage:

385B ANS

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
9U-6758  Pin Driver Cap 
9U-6225  Pin Driver Cap 
1U-9200  Lever Puller Hoist 


NOTICE

Make sure the bucket pin bores, the rod linkage bores, the stick pin bore, the pin assemblies, and the O-ring seals are thoroughly clean and free of dirt prior to installation of the bucket linkage group.


  1. Apply a thin coat of 5P-0960 Molybdenum Grease on the bearings and seals in the stick and the link assembly, and on the pin assemblies.


    Illustration 1g00886614

  2. Use a hoist and a lifting sling to position support link assembly (20). Use a hoist, a lifting sling, and Tooling (A) to install pin assembly (21) for the J-Family Bucket. Use a hoist, a lifting sling, and Tooling (B) to install pin assembly (21) for the H-Family Bucket. The weight of support link assembly (20) for the J-Family Bucket is approximately 90 kg (200 lb). The weight of pin assembly (21) for the J-Family Bucket is approximately 64 kg (140 lb). The weight of support link assembly (20) for the H-Family Bucket is approximately 75 kg (160 lb). The weight of pin assembly (21) for the H-Family Bucket is approximately 43 kg (95 lb).


    Illustration 2g00886455

  3. Install grease fitting (18) in pin assembly (19).


    Illustration 3g00886715

  4. Temporarily install O-ring seals (3) on each flange of the bucket at the pin bore for the link assembly.


    Illustration 4g00889843

  5. Use a hoist, a lifting sling, and Tooling (C) to position support link assembly (17). The weight of support link assembly (17) for the H-Family Bucket is approximately 365 kg (800 lb). The weight of link assembly (17) for the J-Family Bucket is approximately 525 kg (1150 lb). Use a hoist, a lifting sling, and Tooling (B) to install pin assembly (16). The weight of the pin assembly for the H-Family Bucket is approximately 250 kg (550 lb). The weight of the pin assembly for the J-Family Bucket is approximately 280 kg (615 lb).


    Illustration 5g00886724

  6. Use a hoist and a lifting sling to position link assembly (13). The weight of the link assembly for the H-Family Bucket is approximately 75 kg (160 lb). The weight of the link assembly for the J-Family Bucket is approximately 90 kg (200 lb).


    Illustration 6g00888815

  7. Position plate (8) and install bolts (7). Position plate (12) and install bolts (11). Use a hoist, a lifting sling, and Tooling (A ) to install pin assembly (5) in the H-Family Bucket. The weight of Tooling (A) and pin assembly (5) for the H-Family Bucket is approximately 250 kg (550 lb). Use a hoist, a lifting sling, and Tooling (B) to install pin assembly (5) in the J-Family Bucket. The weight of Tooling (B) and pin assembly (5) for the J-Family Bucket is approximately 280 kg (610 lb).


    Illustration 7g00888546

  8. Install O-ring seals (3).


    Illustration 8g00884725

  9. Position plate (2 ) and install bolts (1).

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