5.4" BORE, 60 V12 VEHICULAR ENGINE Caterpillar


Turbocharger 9S7947 and 9S7948 (Schwitzer 4HD860) 2P982 and 2P983 (Schwitzer 4HD864)

Usage:

Put 9M3710 Anti-Seize Compound on threads and tighten nuts for exhaust elbow clamp to ... 10 ± 2 lb. ft.(14 ± 3 N·m)

(1) End play of shaft ... .004 to .006 in.(0.10 to 0.15 mm)

Maximum permissible end play of shaft ... .008 in.(0.203 mm)

(2) Torque for bolts for thrust bearing ... 60 lb. in.(7 N·m)

(3) Thickness of each thrust ring ... .099 to .100 in.(2.51 to 2.54 mm)

(4) Diameter of bearing surface (journal) for shaft bearing ... .6862 to .6865 in.(17.429 to 17.437 mm)

Minimum permissible journal diameter ... .6861 in.(17.427 mm)

Bore in the bearing ... .6880 to .6883 in.(17.475 to 17.483 mm)

(5) Maximum permissible gap of ring seal (worn) ... .009 in.(0.229 mm)

Maximum permissible groove in ring seal (worn) ... .068 in.(1.727 mm)

Minimum permissible width of ring seal (worn) ... .062 in.(1.575 mm)

(6) Torque for nut holding impeller ... 45 to 50 lb. ft.(60 to 70 N·m)

(7) Diameter of bore in housing ... 1.0628 to 1.0633 in.(26.995 to 27.008 mm)

Outside diameter of the bearing ... 1.0585 to 1.0590 in.(26.886 to 26.899 mm)

(8) Width of groove in sleeve ring seal ... .128 to .130 in.(3.25 to 3.30 mm)

Side clearance between two of the ring seals and sleeve groove ... .002 to .006 in.(0.05 to 0.15 mm)

(9) Clearance between housing and impeller ... .018 to .022 in.(0.46 to 0.56 mm)

(10) Torque for nut for band clamp ... 120 lb. in.(14 N·m)

(11) Thickness of thrust bearing ... .225 to .226 in.(5.72 to 5.74 mm)

Minimum permissible bearing thickness ... .224 in.(5.69 mm)

(12) Put 9M3710 Anti-Seize Compound on bolts holding turbine housing and tighten to ... 17 lb. ft.(23 N·m)

(13) Put 9M3710 Anti-Seize Compound on bolts holding turbocharger to manifold and tighten to ... 36 to 44 lb. ft.(46 to 60 N·m)

After engine test tighten bolts to ... 36 to 44 lb. ft.(46 to 60 N·m)

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