Axle Housing - Disassemble
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 439-3941 | Link Bracket | 2 |
B | 1P-2420 | Transmission Repair Stand | 1 |
FT-0957 | Adapter Group | 4 | |
FT-0996 | Positioning Group | 4 | |
C | 1P-2420 | Transmission Repair Stand | 1 |
D | 439-3939 | Link Bracket | 3 |
E | 120-9877 | Spanner Wrench | 1 |
6V-7820 | Torque Multiplier | 1 | |
F | 150-1782 | Crossblock | 1 |
3H-0470 | Screw | 1 | |
3H-0466 | Nut | 1 | |
3H-0468 | Puller Plate | 2 | |
9U-7692 | Threaded Rod | 2 |
Start By:
- Remove the axle.
Note: Remove the axle support if equipped.
- Attach Tooling (A) and a suitable lifting device to axle (3). The weight of axle (3) is approximately
1360 kg (3000 lb) . - Install axle (3) onto Tooling (B).
- Remove bolts (2).
- Remove axle housing (1). The weight of axle housing (1) is approximately
500 kg (1100 lb) .Show/hide tableIllustration 3 g00975725 - Attach Tooling (A) and a suitable lifting device to the opposite end of axle housing (1).
- Reposition axle housing (1) on Tooling (C).
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Illustration 4 g00975727 Show/hide tableIllustration 5 g00975728 - Attach Tooling (D) and a suitable lifting device to planetary carrier (6). The weight of planetary carrier (6) is approximately
80 kg (175 lb) . - Remove retaining ring (4) from axle shaft (5).
- Remove planetary carrier (6) from the axle housing.
Note: Planetary carrier (6) must be disassembled to remove retaining ring (4) from planetary carrier (6).
Show/hide tableIllustration 6 g00975729 - Push spring pin (8) into planetary shaft (9).
- Remove planetary shaft (9), two thrust washers (10), and planetary gear (11) from planetary carrier (6).
- Remove bearing (12) from planetary gear (11).
- Remove spring pin (8) from planetary shaft (9).
- Remove spring pin (7) from spring pin (8).
- Repeat Steps 10 through 14 for the removal of the other two planetary gears.
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Illustration 7 g00975732 - Use Tooling (E) to remove bearing nut (13).
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Illustration 8 g01274263 - Attach Tooling (A) and a suitable lifting device to axle housing (1). The weight of axle housing (1) is approximately
205 kg (450 lb) . Put slight lifting tension on axle housing (1).Note: Bearing cone (14) which is located under bearing nut (13) will be removed at the same time as axle housing (1).
- Install Tooling (F) to axle housing (1). Use the center stud to push the axle shaft and bearing cone (14) from axle housing (1). Make sure that upward pressure is constantly applied.
- Remove axle housing (1) and bearing cone (14) from the axle shaft.
- Remove bearing cone (14) from axle housing (1).
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Illustration 9 g01274267 - Remove bearing cup (15) from axle housing (1).
Note: Planetary ring gear (17) will be destroyed during removal.
- Remove ring gear (17) from axle housing (1). Use a torch to cut ring gear (17) in two pieces that are directly across from each other. Cut ring gear (17) at the position of locating dowels (16). For an alternate method, make three welds that are equally spaced around the circumference of ring gear (17). This will cause ring gear (17) to shrink.
- Remove dowels (16).
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Illustration 10 g01274269 - Remove Duo-Cone seal (18) and bearing cup (19) from the opposite end of axle housing (1).
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Illustration 11 g01274270 - Remove Duo-Cone seal (21) and bearing cone (20) from the axle shaft.
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Illustration 1 | g00975723 |
Fixed Axle |
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Illustration 2 | g01277407 |
Oscillating Axle |
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