MH3037 Material Handler Machine System Caterpillar


Electronic Control (Work Tool System)

Usage:

MH3037 JLH
Refer to the Systems Operation, "Electronic Control (Machine System)" in this publication for a complete description of the following components: CAN data link, master controller and monitor, machine control modules, pin descriptions, sensors, solenoids, and switches.

Electronic Control Module (ECM)



Illustration 1g06062420
Mounting location for the electronic control modules
(1) IQAN-XA2 control module 1
(2) IQAN-XA2 control module 2
(3) IQAN-XA2 control module 3
(4) IQAN-MC2 control module 4

Pin Locations



Illustration 2g03341166
Machine ECM Connector (42-Pin)

Table 1
Electronic Control Module 1 
Pin Location  Function  Description 
Output  Open/Close A (Pin 2), Open/Close B (Pin 2) 
Output  Rotate A (Pin 2), Rotate B (Pin 2) 
18  Output  Open/Close A (Pin 1) 
19  Output  Rotate A (Pin 1) 
32  Output  Open/Close B (Pin 1) 
33  Output  Rotate B (Pin 1) 

Outputs

The ECM responds to decisions by sending electrical signals to the outputs. The outputs can create an action or the outputs can provide information to the operator or the service technician.

Proportional Solenoids

Proportionally remote-controlled solenoids, with enclosed spool-ends EC/ECS electro-hydraulic spool actuator. The EC/ECS are proportional, electro-hydraulically controlled spool actuators with spring centering to neutral. The solenoids are controlled remotely by the control system. Pilot-pressure oil is led to the spool actuators through internal ducts in the directional valve.

Proportional solenoids in the implement control valve control the flow of pilot oil to valve spools. When a function is activated, the ECM sends current to the solenoids. The amount of current controls the amount of pilot oil that will flow to the valve spool.



Illustration 3g03354450


Illustration 4g03353851
Current to the proportional solenoids.
(A) Maximum current
(B) Minimum current
(C) Zero current

The current that flows from the ECM to the proportional solenoids is like a sine wave. The sine wave allows the solenoid to vibrate in position. The vibration prevents the solenoid from sticking in a position.

CAN Data Link

J1939

The IQAN control system uses CAN-buses to communicate between IQAN modules, and other systems. The CAN-bus is a robust communication protocol. The buses were configured using IQAN software to SAE J1939 defined CAN protocol. The Master Controller and Monitor (MD3) has 3 CAN buses; MD3 CAN-A, MD3 CAN-B, MD3 CAN-C. Electronic control module 4 (MC2) has a separate CAN bus, MC2 CAN-B. A personal computer with IQANrun software installed will allow communication with the IQAN machine control system for diagnostic and troubleshooting.

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