PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND POSSIBLY REPLACING THE OIL SUMP PAN ON CERTAIN C32 GENERATOR SETS
Usage:
TEBE1001-00
Show/hide table
| 05Mar2014 |
J090
J093
J250
J093
J250
Show/hide table
| Containment - Before/After (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND POSSIBLY REPLACING THE OIL SUMP PAN ON CERTAIN C32 GENERATOR SETS |
|
| 0116 0118 | PS90368 |
|
Show/hide table
| NOTE: | This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim. |
Show/hide table
| NOTE: | When reporting the repair, use "PS90368" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
Show/hide table
Show/hide table
TERMINATION DATE |
| 31Jan2015 |
PROBLEM
Show/hide table
| Certain C32 Generator Sets from Service Letter Program PS51927 were not reworked. These units are experiencing performance issues (lube oil consumption). |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| *******Group 1******* | |
| C32 | K7C00104, 109, 114, 131, 134, 143, 149, 151, 154, 159, 169, 176, 189, 192, 208, 210, 219 SXC02108, 2120, 2658, 3324-3326 |
Show/hide table
| *******Group 2******* | |
| C32 | K7C00267, 280, 297 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 3P0650 | SEAL-O RING |
| 1 | 5P8068 | SEAL-O-RING |
| 1 | 6N1396 | GASKET-OIL PAN |
| 12 | 20R0194 | CYLINDER PACK AS |
| 1 | 1884640 | PAN-OIL |
| 1 | 1884642 | TUBE AS-OIL PUMP |
| 1 | 1884643 | SUPPORT -SUCTION |
| 12 | 2323226 | BEARING-ROD |
| 1 | 3151437 | KIT-GASKET(MCH) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 2******* | ||
| 1 | 3P0650 | SEAL-O RING |
| 1 | 5P8068 | SEAL-O-RING |
| 12 | 20R0194 | CYLINDER PACK AS |
| 12 | 2323226 | BEARING-ROD |
| 1 | 3151437 | KIT-GASKET(MCH) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
ACTION REQUIRED
Show/hide table
| Group 1: Replace piston packs and oil sump pan in accordance with RENR9716. Group 2: Replace piston packs in accordance with RENR9716. The new volume of oil for the deeper oil sump is 99 liters. When updating to the newer oil sump, the dipstick does not need to be changed. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
| *******Group 1******* | ||||||
0-60 mo |
||||||
| NOTE: This is a 100.0-hour job for Group 1 | ||||||
| This program covers for the parts only. |
Show/hide table
| *******Group 2******* | ||||||
0-60 mo |
||||||
| NOTE: This is a 97.5-hour job for Group 2 | ||||||
| This program covers for the parts only. |
PARTS DISPOSITION
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 444-6557 SUPPORT ASSEMBLIES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 444-6557 SUPPORT ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7E-0329 VALVE COVER BASES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7E-0329 VALVE COVER BASES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN PISTON SKIRTS FROM DEALER PARTS STOCK AND INSPECTING AND POSSIBLY REWORKING CERTAIN 3456 AND C-16 CYLINDER PACKS, SHORT BLOCKS, AND LONG BLOCKS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN PISTON SKIRTS FROM DEALER PARTS STOCK AND INSPECTING AND POSSIBLY REWORKING CERTAIN 3456 AND C-16 CYLINDER PACKS, SHORT BLOCKS, AND LONG BLOCKS IN DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE INSTRUMENT HARNESS ON CERTAIN C6.6 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE INSTRUMENT HARNESS ON CERTAIN C6.6 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER TURBINE OUTLET BELLOWS ON CERTAIN 3512C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER TURBINE OUTLET BELLOWS ON CERTAIN 3512C LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST BYPASS GASKET ON CERTAIN 3516C MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST BYPASS GASKET ON CERTAIN 3516C MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SOLENOID ON CERTAIN C27 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE SOLENOID ON CERTAIN C27 PETROLEUM ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 9S-4183 PLUG ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 9S-4183 PLUG ON CERTAIN C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ENGINE SOFTWARE ON CERTAIN 3512C PETROLEUM ENGINES, AND SPF343C PUMPERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ENGINE SOFTWARE ON CERTAIN 3512C PETROLEUM ENGINES, AND SPF343C PUMPERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST COOLER (NRS) ON CERTAIN C7.1 INDUSTRIAL ENGINES AND GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST COOLER (NRS) ON CERTAIN C7.1 INDUSTRIAL ENGINES AND GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING A SEA WATER PLUG ON CERTAIN C18 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING A SEA WATER PLUG ON CERTAIN C18 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RATING LABEL ON CERTAIN C4.4, C6.6, C15, C18 AND 3512C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RATING LABEL ON CERTAIN C4.4, C6.6, C15, C18 AND 3512C GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN C13 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN C13 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FILTER BYPASS SWITCH GP ON CERTAIN TH55-E70 AND TH55-E90 TRANSMISSIONS AND 3512C ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FILTER BYPASS SWITCH GP ON CERTAIN TH55-E70 AND TH55-E90 TRANSMISSIONS AND 3512C ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 107-7330 OR 230-2520 CONNECTING ROD BEARINGS ON CERTAIN 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, AND 3516C GENERATOR SETS, PM3512B, AND PM3516 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 107-7330 OR 230-2520 CONNECTING ROD BEARINGS ON CERTAIN 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, AND 3516C GENERATOR SETS, PM3512B, AND PM3516 POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RELOCATING POWER CABLES ON CERTAIN 4-WIRE UPS 250, AND UPS 500G UNINTERRUPTIBLE POWER SUPPLIES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RELOCATING POWER CABLES ON CERTAIN 4-WIRE UPS 250, AND UPS 500G UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT SUPPORT PROGRAM FOR INSPECTING, REWORKING, OR POSSIBLY REPLACING THE HIGH PRESSURE FUEL PUMP ON CERTAIN C175-16 LOCOMOTIVE ENGINES AND C175-16 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSPECTING, REWORKING, OR POSSIBLY REPLACING THE HIGH PRESSURE FUEL PUMP ON CERTAIN C175-16 LOCOMOTIVE ENGINES AND C175-16 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEA WATER PUMP ASSEMBLY ON CERTAIN 3056, C1.5, C2.2, C4.4, AND C6.6 MARINE ENGINE PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEA WATER PUMP ASSEMBLY ON CERTAIN 3056, C1.5, C2.2, C4.4, AND C6.6 MARINE ENGINE
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE ENCLOSURE DUCT GROUP ON CERTAIN C32 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE ENCLOSURE DUCT GROUP ON CERTAIN C32 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL SPILL CONTAINMENT GROUP ON CERTAIN C27 AND C32 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL SPILL CONTAINMENT GROUP ON CERTAIN C27 AND C32 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIRECT RACK WIRING ON CERTAIN 3512B PETROLEUM GENERATOR SET ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIRECT RACK WIRING ON CERTAIN 3512B PETROLEUM GENERATOR SET ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE CYLINDER HEADS ON CERTAIN G3512C, G3512E, G3516C, G3520C, AND G3520E ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE CYLINDER HEADS ON CERTAIN G3512C, G3512E, G3516C, G3520C, AND G3520E ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE CYLINDER HEAD ON CERTAIN REMAN C27 AND 32 ENGINES AND LONG BLOCKS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE CYLINDER HEAD ON CERTAIN REMAN C27 AND 32 ENGINES AND LONG BLOCKS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3512C PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3512C PETROLEUM ENGINES