UPSB220 Uninterruptible Power Supply Caterpillar


Component Location

Usage:

UPSB 220 JFA

UPS Cabinet




Illustration 1g02539356

UPS cabinet




Illustration 2g02539376

Display

Main Cabinet Components




Illustration 3g02528116

(1) Front panel

(2) Air outlets

(3) Rear panel

(4) Air inlets

(5) Cable exit from cabinet

(6) Cable trough (if applicable)

(7) Battery connection

(8) Load connection

(9) Bypass AC input connection

(10) Normal AC input connection




Illustration 4g02531396

(15) Rectifier/charger module

(16) Static - bypass module

(17) VETI board

(18) UPOZ/UCOZ board

(19) Rack for electronic boards

(20) Media Contacts 11 board

(21) Slot for communications boards

(22) MUSI board

(23) FUS output fuses

(24) Control wire routing

(25) Control - wire connection (auxiliary Media Contacts 11 circuits and communications options)

(26) Load connection

(27) Bypass AC input connection

(28) Battery connection

(29) Normal AC input connection

(30) Fuses for overvoltage protection RC circuit on bypass

(31) EP0I Board

(32) FUE input fuses

(33) Static - bypass module

(34) RALI board

(35) Backfeed protection (contactor)

(36) Inverter module

Battery Cabinet




Illustration 5g02531416

(40) Front panel

(41) Rear panel

(42) Cable ties to duck board shelf

(43) Cable exit through the bottom

(44) Cable trough (if applicable)

(45) QF1 circuit breaker (in the open position)

(46) Cable exit to an additional battery cabinet (if applicable)

(47) Cable ties to duck board shelf

(48) Cable exit to battery connection point in UPS cabinet

(49) Connection of exposed conductive parts to duck board shelf

Maintenance Bypass Cabinet

350 Amp Cabinet




Illustration 6g02531496

(55) MBP terminals

(56) Critical load

(57) F1, F2

(58) Transfer initiate (SI)

(59) Electric interlock (KA)

(60) TB1

(61) CB2 UPS isolation Q5N

(62) CB1 maintenance bypass Q3BP

(63) UPS terminals

(64) Ground

(65) Neutral

1200 Amp Cabinet




Illustration 7g02531576

(70) Neutral (not shown)

(71) Multi circuit monitor board

(72) Multi circuit monitor board

(73) F1, F2, F3 to F8

(74) Transfer initiate (SI)

(75) Electric interlock (KA)

(76) TB2

(77) CB2 (Q5N)

(78) CB1 (Q3BP)

(79) UPS output

(80) TB1

(81) Control wire routing

(82) Removable panel for control and power conduit entry

(83) Forklift openings

(84) Seismic mounting cutouts

(85) Seismic hole location

(86) Removable panels for power conduit entry

(87) Ground

(88) Maintenance bypass

(89) T1

(90) Display meter

(91) Critical load

UPS Boards

Board Layout




Illustration 8g02528514

(102) Interprocess

(103) Serial link

(104) Commands bus

(105) Logic bus

(106) Analog bus

(107) Logic bus

(108) Power supply bus

(109) Inverter static switch link

(110) Status bus

Boards




Illustration 9g02539397

ALBZ board




Illustration 10g02539399

ALII board

(115) ALII board behind shield




Illustration 11g02539400

AROI-US board




Illustration 12g02539401

Optional ATIZ temperature sensor




Illustration 13g02539403

Board names shown on card cage board




Illustration 14g02539418

(116) CHDI board




Illustration 15g02539419

(117) CIMI board




Illustration 16g02539420

COSI board also referred to as the Media 11 Contact board




Illustration 17g02540056

CRII-US board




Illustration 18g02540057

CROI-US board




Illustration 19g02540058

(118) Output static switch assembly

(119) CSDI-1 board




Illustration 20g02540061

CSDI-2 board




Illustration 21g02540062

CUMI board




Illustration 22g02540065

(120) Output static switch

(121) Inverter

(122) DATI board

(123) ALBZ board

(124) INTI board

(125) EPOI board




Illustration 23g02540067

DTQI board




Illustration 24g02540071

EPOI board




Illustration 25g02540072

(131) FDPI (mother) board




Illustration 26g02540074

The three FUAI boards are located behind the switches

(132) FUAI-1 Mains 1

(133) FUAI-2 Mains 2

(134) FUAI-3 Load AC buses




Illustration 27g02540075

GTCI-US




Illustration 28g02540076

(123) ALBZ board

(124) INTI board

(125) EPOI board

(136) CSDI-2 board




Illustration 29g02540077

(137) MUSI board




Illustration 30g02540078

RALI board




Illustration 31g02540079

The RESI board is located behind the AC input capacitors.

(138) AC input capacitors

(139) RESI board




Illustration 32g02540081

The UPOZ board is behind the shield (140) .

(140) UPOZ shield




Illustration 33g02540082

VETI fan control and fans. Refer to Table 1 for more information.

Table 1
VETI Fan Control    
Call Out     Connection Used     Description    
141     XM13     Inverter static switch fan    
142     XM13     Inverter static switch fan    
143     XM11     Inverter 3 Fan    
144     XM11     Inverter 3 Fan    
145     XM10     Inverter 2 Fan    
146     XM10     Inverter 2 Fan    
147     XM9     Inverter 1 Fan    
148     XM9     Inverter 1 Fan    
149     XM8     Rectifier Fan    
150     XM8     Rectifier Fan    
151     XM14     Transformer Fan    
152     XM14     Transformer Fan    
153     XM14     Transformer Fan    
154     XM14     Transformer Fan    
155     XM14     Transformer Fan    

Note: Do not exceed 2 N·m (17.7 lb in) for the mounting screws that attach the fans to the mounting plate.




Illustration 34g02540085

J-bus board




Illustration 35g02540086

SECI board




Illustration 36g02540087

SNMP and web board




Illustration 37g02540091

Three phase input and output




Illustration 38g02540092

UPSB220 Fuse Assemblies

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