Usage:
(1) Large bolts (M20).
(2) Small bolts (M10).
Instructions for installing bolts (1) and (2) with a hand torque wrench: Put 5P2506 Thread Lubricant on the threads of the bolts and tighten them as follows:
a. Tighten large bolts in number sequence shown to a torque of ... 150 ± 15 N·m (110 ± 11 lb ft)
b. Tighten large bolts in number sequences shown to a torque of ... 435 ± 20 N·m (320 ± 15 lb ft)
c. Retorque large bolts in number sequence shown to ... 435 ± 20 N·m (320 ± 15 lb ft)
d. Tighten small bolts in number sequence shown to a torque of ... 55 ± 7 N·m (41 ± 5 lb ft)
Instructions for installing bolts (1) and (2) with a multi-spindle torque driver: Put 5P2506 Thread Lubricant on the threads of the bolts and tighten them as follows:
a. Tighten large bolts in number sequence shown to a torque of ... 300 ± 15 N·m (221 ± 11 lb ft)
b. Loosen large bolts to a torque of ... 0 ± 0 N·m (0 ± 0 lb ft)
c. Tighten large bolts in number sequence shown to ... 150 ± 15 N·m (111 ± 11 lb ft)
d. Tighten large bolts in number sequence shown to a torque of ... 300 ± 15 N·m (221 ± 11 lb ft)
e. Tighten large bolts in number sequence shown to a torque of ... 435 ± 20 N·m (321 ± 15 lb ft)
f. Tighten small bolts in number sequence shown to a torque of ... 55 ± 7 N·m (41 ± 5 lb ft)
(3) Depth that all cup plugs are installed (measured from head face to top edge of plug) ... 1.25 ± 0.25 mm (.049 ± .010 in)
Use 6V1541 Quick Cure Primer and 9S3265 Retaining Compound in the plug bores at assembly.
Cylinder Head Cross Section
(4) Sleeve. Apply 9S3263 Thread Lock and expand sleeve within lengths (A) and (B).
(5) Height of cylinder head (new) ... 103.00 ± 0.20 mm (4.055 ± .008 in)